Braun RA300 service manual Troubleshooting Diagnosis Chart

Page 30

TROUBLESHOOTING

Troubleshooting Diagnosis Chart

WARNING

Troubleshooting and repair procedures must be performed DVVSHFLÀHGE\DQ authorized service technician only. Failure to do so may result in serious bodily injury and/or property damage.

If a problem occurs with your ramp, discontinue operation immediately! Contact your sales representative or call The Braun Corporation at 1-800-THE LIFT®. One of our national Product Sup- port representatives will direct you to an authorized service techni- cian who will inspect your ramp.

The cause of the problem can be determined by locating the lift function and related symptom in the Troubleshooting Diagnosis

&KDUW7KHVSHFLÀFFDXVHDQG remedy can then be determined by process of elimination. Wiring Diagrams, Electrical Schematics, Hydraulic Diagrams and Hydrau- lic Schematics are provided to aid in troubleshooting.

A Repair Parts section with an exploded view and corresponding parts list is also provided. Correct the problem if possible. If the problem continues, contact The Braun Corporation.

FUNCTION

SYMPTOM

 

POSSIBLE CAUSE

REMEDY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.11

Battery terminals dirty

Clean and tighten

 

 

 

 

 

 

1.12

Chassis ground connection (frame

Clean and tighten. See Chassis Ground

 

 

 

 

 

 

 

ground cables)

Corrosion on page 18.

 

 

 

 

 

 

1.13 Battery damaged

Replace

 

 

 

 

 

 

1.14

Battery discharged

Charge battery

 

 

 

1.10

 

1.15

25 ampere in-line fuse faulty

Replace fuse

 

 

 

 

1.16 Power cable

Check for loose terminals or broken wire

 

 

 

No Power

 

 

 

1.17

Vehicle Interlock(s) circuit incomplete

Correct or replace

 

 

 

To Ramp

1.18

Vehicle-to-ramp wiring harness

Disconnect harness from ramp. Using

 

 

 

(Circuit Problem)

 

 

volt meter, test (probe) 8-pin Deutsch

 

 

 

 

 

 

 

 

male plug terminals as follows:

 

 

 

 

 

 

 

 

Pin A = +12/24 V

1.00

 

 

 

 

 

 

Pin B = -Ground

 

 

 

 

 

 

Pin C = V (when Stow switch is activated)

 

NO

 

 

 

 

 

Pin D = V (when Deploy switch is acti-

OPERATION

 

 

 

 

 

vated)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.21

Ramp wiring harness

Remove relays from sockets. Using volt

 

 

 

 

 

 

 

 

meter, test (probe) wires/terminals at

 

 

 

 

 

 

 

 

relay sockets:

 

 

 

1.20

 

 

 

Red = +12/24 V

 

 

 

 

 

 

Black = -Ground

 

 

 

Power to

 

 

 

 

 

 

 

Blue = V (when Stow switch is activated)

 

 

 

Ramp But

 

 

 

 

 

 

 

Orange = V (when Deploy switch is

 

 

 

No Pump

 

 

 

 

 

 

 

activated)

 

 

 

Operation

1.22

Faulty relay(s)

Replace

 

 

 

 

 

 

1.22

Loose connection(s)

Clean and tighten

 

 

 

 

 

 

1.24

Broken wire(s)

Repair

 

 

 

 

 

 

1.25

Wire terminal(s)

Crimp tightly to wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.11 See 1.00

 

 

 

 

 

 

 

'ULIW2XW0LFURVZLWFKRXWRIDGMXVW-

See Microswitches in Systems Descrip-

2.00

 

2.10

 

 

ment or damaged

tions for details

DEPLOY

 

No

2.13

Drift Out Microswitch harness dis-

Connect, repair or replace

 

 

 

(Out)

Operation

 

connected, damaged or otherwise

 

 

 

damaged

 

 

 

 

 

 

 

 

Contact Braun Product Support - replace

 

 

 

 

 

 

2.14 Pump motor brushes worn

 

 

 

 

 

 

 

 

pump

 

continued

 

 

continued

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 28

Image 30
Contents Braun Congratulations Contents Ramp Terminology Ramp Terminology IllustrationRamp Components Terminology Illustration Leftin OutrightIntroduction Ramp Components Ramp Actions and FunctionsSafety Symbols Safety FIRST! Know That Ramp Operation Safety PrecautionsRamp Operation Ramp Operation Ramp Access Doors and Interlocks Pre-Operation Notes and DetailsOperation Procedure Review Preventive MaintenanceKeep clear of area in which ramp operates Ramp Manual Operation All ramp safety precautionsRamp Passenger Safety Ramp also. Read and become familiar withBodily injury and/or property damage Ramp Installation Installation / Service Safety PrecautionsInstallation/Service Safety Precautions Installation RequirementsChassis Requirements Ý Floor Pocket Clear Opening DimensionsOutboard Support Tube Recom Structure Minimum 1-1/2 x 2 steel tub- ing or equivalentClear Door Opening Width Dimension Figure EInstalled Ramp Stowed Installed Ramp DeployedFigure J Electrical ConnectionsElectrical Connections Electrical Connections IllustrationDE Door-Ease Lubrication DiagramLO Light Oil LG Light GreaseMaintenance and Lubrication Introduction CyclesYear 1250 Cycles Year Ramp deployed fully. Fill to withinSystems Descriptions ElectricalFigure L Relief Valve Adjustment Procedure HydraulicsDeploy and Stow Pressure Relief Valves Drift OUT Speed Cam Drift in Speed CamTroubleshooting Troubleshooting Diagnosis ChartFaulty or Stow Blank for Layout Electrical Schematic BF3248Y & BF3748Y Power Connections / Control Signals Provided by InstallerWiring Diagram BF3248Y & BF3748Y Electrical Schematic BF3248YP Description SymbolWiring Diagram BF3248YP Relay #2 Wire CodeHydraulic Schematic BF3248Y & BF3748Y HydraulicsHydraulic Diagram and Parts List BF3248Y and BF3748Y Qty Description BF3248Y BF3748YHydraulic Schematic BF3248YP Hydraulic Diagram and Parts List BF3248YP Qty Description BF3248YPRepair Parts Item Qty Description BF3248Y BF3748Y BF3248YPExploded View Specification and Dimensions Daily Preventive Maintenance Sched Pre-Trip InspectionProviding Access to the World Braun Commercial RA300 Transit Ramp