Invacare Excelerator XLT 2000, Li'l Execelerator manual Speed Shifters, Slot Clickbox Opening

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SPEED SHIFTERS

PROCEDURE 6

EXCELERATOR/EXCELERATOR XLT - SEVEN (7) SPEED SHIFTER CABLE INSTALLATION (FIGURE 4)

NOTE: The SEVEN (7) SPEED Shifter Cable runs from the RIGHT-SIDE of the FRONT FRAME to its mounting position on the HAND CRANK Assembly Shaft.

1.Run the cable from the right-side of the fork assem- bly to mounting position on the left side just below the hand crank assembly.

2.Attach the seven (7) speed cable to the hand crank assembly extension.

3.Secure with hardware provided.

Shifter

Shifter Cable

FIGURE 4 - EXCELERATOR/EXCELERATOR XLT SEVEN

(7) SPEED SHIFTER CABLE INSTALLATION

EXCELERATOR/EXCELERATOR XLT SEVEN (7) SPEED SHIFTER ADJUSTMENT/REPLACEMENT - BEFORE 1997 ONLY (FIGURE 5)

NOTE: Excelerator/Excelerator XLTs manufactured AF- TER 1997 are equipped with SHIMANO hubs. If equipped with a SHIMANO hub, it MUST be serviced and adjusted by a qualified technician.

NOTE: QUALIFIED TECHNICIANS ONLY - Contact Invacare, 1-800-532-8677 for complete SHIMANO hub instructions.

NOTE: There is no cable adjustment for the seven (7) speed shifter cable. Loosening the knurled screw will en- able you to pull the gear box from the hub axle.

It is recommended that you take your Excelerator to a qualified technician for any shifter adjustment.

If adjustment or replacement of internal parts is required, i.e., won't shift into ALL seven (7) gears, perform the fol- lowing replacement:

1. Ensure that the hub and shifter are properly installed.

NOTE: Shifter is installed with a 4 mm hex key to a torque of 1.8 to 2.1 ft. lbs.

2.Loosen knurled screw and pull gearbox (clickbox) from the hub axle.

3.Run the cable and clickbox along the frame and above the bottom bracket until it reaches the rear axle.

4.Ensure that there are no extreme bends in the cable and there is ample slack for the handlebars to turn without binding the cable.

5.Use a light oil and lubricate shift rod and the shift tube.

CAUTION

Ensurethattheinnerlugoftheguidingribisrun into the shift tube slot until it snaps into place.

6.Push the rod and tube into the drive side of the axle as far as it will go. The shift rod should fit inside of the shift tube.

7.Position the shifter in gear number one.

8.Push the RED adjusting sleeve (guiding rib first) over the axle.

9.Position the guiding rib above the axle and slide it onto the clickbox.

NOTE: The guiding rib complete MUST be seated into the clickbox housing groove.

10.Ensure that the guiding rib fits into the slot in the top of the clickbox.

CAUTION

Ensure that knurled screw is secure.

11.Finger tighten knurled screw on clickbox.

12.If more technical assistance is required, contact the manufacturer direct at (800) 346-2928.

13.To maintenance, periodically lubricate the shift rod and shift tube.

 

 

 

 

 

 

 

 

 

 

Bracket

Gearbox

 

 

 

 

 

 

 

 

(EXCELERATOR

 

 

 

 

 

 

 

 

 

ONLY)

(Clickbox)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjusting

 

 

 

 

 

Guiding Rib

 

Sleeve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Axle Bore

Hub

 

 

 

 

 

 

 

 

 

Axle

 

 

 

 

 

 

 

 

 

 

 

(Insert into

 

 

 

 

 

Shift Rod

 

 

 

 

 

 

 

 

 

 

 

 

slot in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

clickbox

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

opening)

 

Internal Peg

Slot for

 

 

 

 

 

 

(Align with

Internal

 

Knurled

 

slot in shift

Peg

 

tube opening)

 

 

Screw

Groove for

 

 

 

 

Shift Tube

 

 

 

 

 

Knurled Screw

FIGURE 5 - EXCELERATOR/EXCELERATOR XLT SEVEN

(7)SPEED SHIFTER CABLE ADJUSTMENT/ REPLACEMENT - SACHS HUB ONLY

S P E E D

S H I F T E R S

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Contents Excelerator Lil Excelerator Excelerator XLT E C I a L T E S Special NotesTable of Contents Specifications Specification SOperating Information General GuidelinesStability and Balance SAFETY/HANDLING ExceleratorProcedure Percentage of Weight DistributionHand Crank Footrest Seat Frame Procedure Safety Inspection ChecklistSuggested Maintenance Procedures MaintenanceSafety INSPECTION/TROUBLESHOOTING/MAINTENANCE Maintenance Safety PrecautionsEXCELERATOR/LIL Excelerator Assembly Procedures Figure Assembly Procedures Excelerator XLT/XLT 2000 Assembly Procedures FigureA R INSTALLING/ADJUSTING the Rear Wheel QUICK-RELEASE AxlesA R E E L S Adjusting Toe In/Toe OutReplacing Camber Inserts Figure Rear WheelsExcelerator XLT/XLT FORK/SPRING/CRANK Excelerator XLT/XLT 2000 FORK/CRANK Assembly Replacement Removing Tension Spring Tension Spring Replacement/Adjustment FigureRoad Crown Compensator Replacement/ Adjustment Figure Adjusting Tension SpringE E D I F T E R S LIL Excelerator Three 3 Speed Shifter Cable AdjustmentProcedure a Figure Procedure B FigureSlot Clickbox Opening Speed ShiftersA I N EXCELERATOR/LIL Excelerator Chain AdjustmentChain Excelerator XLT Chain AdjustmentReplacement Using Parking Brake FigureParking Brake ADJUSTMENT/ Replacement Figure AdjustmentC K A T BACK/SEATExcelerator/Lil Excelerator Figure Excelerator XLT/XLT 2000 Figure Excelerator XLT/XLT 2000 Back Angle Adjustment FigureH O L S T E R Y Seat Upholstery Replacement FigureBack Upholstery Replacement UpholsteryO T R E S T Adjusting Footrest HeightAdjusting Footrest Angle Adjusting Footrest DepthFootrest FootrestLeg Guard Using Footrest Strap Figure Excelerator XLT/XLT USING/REPLACING Footrest StrapReplacing Footrest Strap Figure E R a T I O N Hand Crank AssemblyShifting Gears OperationParking Brake Procedure OperationBACKING-UP BrakingSTEERING/CORNERING Operation ProcedureAdjusting Gear Shift Push Button Figure Bearing Play Adjustment FigureSeat Positioning Strap Installation Figure Water Bottle Installation FigureRear Safety Light Figure Computer Installation FigureProcedure Options Safety Helmet FigureLateral Support Figure R R a N T Y WarrantyOne InvacareWay