Lincoln Electric SVM114-C service manual Making a Weld, Figure B.4 VV CC Wire Speed Setting

Page 20

B-8

OPERATION

B-8

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FIGURE B.4 – VV (CC) WIRE SPEED SETTING.

 

 

 

 

Arc Volts Used

 

 

 

 

Desired

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In/Min

16

18

20

22

24

26

28

30

32

34

 

 

 

 

 

 

 

 

 

 

 

50

109

97

88

80

73

67

63

58

55

51

60

131

117

105

95

88

81

75

70

66

62

70

153

136

123

111

102

94

88

82

77

72

80

175

156

140

127

117

108

100

93

88

82

90

197

175

158

143

131

121

113

105

98

93

 

 

 

 

 

 

 

 

 

 

 

100

219

194

175

159

146

135

125

117

109

103

110

241

214

193

175

160

148

138

128

120

113

120

263

233

210

191

175

162

150

140

131

124

130

284

253

228

207

190

175

163

152

142

134

140

306

272

245

223

204

188

175

163

153

144

 

 

 

 

 

 

 

 

 

 

 

150

328

292

263

239

219

202

188

175

164

154

160

350

311

280

255

233

215

200

187

175

165

170

372

331

298

270

248

229

213

198

186

175

180

394

350

315

286

263

242

225

210

197

185

190

416

369

333

302

277

256

238

222

208

196

 

 

 

 

 

 

 

 

 

 

 

200

438

389

350

318

292

269

250

233

219

206

210

459

408

368

334

306

283

263

245

230

216

220

481

428

385

350

321

296

275

257

241

226

230

503

447

403

366

335

310

288

268

252

237

240

525

467

420

382

350

323

300

280

263

247

 

 

 

 

 

 

 

 

 

 

 

250

547

486

438

398

365

337

313

292

273

257

260

569

506

455

414

379

350

325

303

284

268

270

591

525

473

430

394

365

338

315

295

278

280

613

544

490

445

408

377

350

327

306

288

290

634

564

508

461

423

390

363

338

317

299

 

 

 

 

 

 

 

 

 

 

 

300

656

583

525

477

438

404

375

350

328

309

310

678

603

543

493

452

417

388

362

339

319

320

700

622

560

509

467

431

400

373

350

329

330

 

642

578

525

481

444

413

385

361

340

340

 

661

595

541

496

458

425

397

372

350

 

 

 

 

 

 

 

 

 

 

 

350

 

681

613

557

510

471

438

408

383

360

360

 

700

630

572

526

484

450

420

394

370

380

 

 

666

604

554

512

472

444

416

392

400

 

 

700

636

584

538

500

466

438

412

420

 

 

 

668

612

566

526

490

460

432

 

 

 

 

 

 

 

 

 

 

 

440

 

 

 

700

642

592

550

514

482

452

460

 

 

 

 

670

620

576

536

504

472

480

 

 

 

 

700

646

600

560

526

494

500

 

 

 

 

 

674

626

584

546

514

 

 

 

 

 

 

 

 

 

 

 

520

 

 

 

 

 

700

650

606

568

536

540

 

 

 

 

 

 

676

630

590

556

560

 

 

 

 

 

 

700

654

612

576

580

 

 

 

 

 

 

 

676

634

598

600

 

 

 

 

 

 

 

700

656

618

 

 

 

 

 

 

 

 

 

 

 

620

 

 

 

 

 

 

 

 

678

638

640

 

 

 

 

 

 

 

 

700

658

660

 

 

 

 

 

 

 

 

 

680

680

 

 

 

 

 

 

 

 

 

700

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VV(CC) Speed Setting = Desired IPM X 35 Arc Volts

MAKING A WELD

SETUP

a. Connect work cable to metal to be welded. Work cable must make good electrical contact to the work. The work must also be grounded as stated in “Arc Welding Safety Precautions.”

b. Check that the LN-25™ is properly connected to the power source for the polarity and process to be used, and appropriate power source settings are made for the procedure to be used. (Refer to power source operating and connection instructions.)

NOTE: If the K431-1 Remote Output Control Kit or K624-1 42V Remote Control Module is installed but the LN-25™ is to be used without the Remote Control Cable Assembly, then the Remote Board harness plug must be removed from the 16-pin receptacle on the Control Board and the jumper plug (T13498-21) reinstalled.

c. Place the LN-25™ conveniently near the work area in a location to minimize exposure to weld spatter and to avoid sharp bends in the gun cable.

d. Connect the LN-25™ Clip Lead to work and set Polarity Switch to same polarity as electrode.

e. Set WIRE FEED MODE switch to CV or VV (CC), as appropriate for the power source, then set the proper DIAL RANGE and WIRE SPEED dial set- ting for the proper wire feed speed per the welding procedure:

For CV: Set dial to the calibrated IN/MIN desired. (Refer to Setting Constant Wire Feed Speed Section.)

For CC: Set dial to value determined from the CC Wire Speed Graph for the DESIRED IN/ MIN and ARC VOLTS to be used. (Refer to Setting Arc Sensing Wire Feed Speed Section.)

NOTE: If procedure permits a range of acceptable arc voltage, use the middle of the range to determine proper WIRE SPEED setting.

f.If using the optional Gas Flow Timer, set the de- sired PREFLOW TIME and POSTFLOW TIME.

g.Be sure the proper contact tip for the wire size being used is in the gun, and the gun is safe from work contact. (Use the LN-25™ insulated gun holder.)

LN-25™

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Contents Semiautomatic Wire Feeder Safety California Proposition 65 WarningsCan be dangerous Electric Shock can killFumes and Gases Iii Welding and Cutting Sparks can Cause fire or explosionCylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Table of Contents Installation SectionInstallation Technical Specifications LN-25Wire Feed Speed CurrentrentSafety Precautions Power Source ConnectionINVERTEC, CV300 and Other Newer Lincoln Power Sources GUN Cable Connection to FeederWith CV Adapter For GMA GUN and CablesWire Feed Drive Roll and Guide Tube Kits Weld Cable ConnectionElectrode Cable Connection Work Cable ConnectionLN-25 Operation Section Read and Understand Entire Section Before Operating Machine OperationWelding Capability Electrode Polarity Switch Wire Feed Mode SwitchWire Speed Dial and Range Switch LN-25 Instruments ControlsGAS Post PRE-FLOW Timers Optional Work Clip LeadAWG Remote ARC Voltage Control Optional Sequence of Operation Loading Electrode Mounting 22 to 30 LB READI-REELCOILS Mounting 10 to 30 LB SpoolsLoading Wire Drive Idle Roll Pressure SettingGrooves READI-REEL Inside Cage Wires 6OPERATIONB-6Presetting Wire Feed Speed Setting Constant Wire Feed Speed CV ModeSetting ARC Sensing Wire Feed Speed CC Mode Minimum Arc VoltsFigure B.4 VV CC Wire Speed Setting Making a WeldCylinder may explode if damaged Procedure AT END of CoilWelding Motor Overload Shutdown Circuit Protection and Automatic ShutdownOvervoltage Shutdown Accessories Section Accessories Section CAccessories LN-25 Option ChartHow to use Table C.1 Table C.1GAS Solenoid KIT K430-2 for Codes Optional AccessoriesK434-1 GAS Flow Timer KIT K433 Power Source Remote BOX K432 Remote Control Cable AssemblyRemote Output Control Options and Control Cable Assemblies LN-25 Contactor KIT K443-1 for CodesK439 Remote Extension Cable Assembly K625, K626, K627 Remote Control Cable AssemblyK624-1 42V Remote Output Control Module K444, K444-1 or K444-2 Remote Voltage Control KITConnector Must be Insulated in this Area To GUN Switch Connect Leads to Pins a and CStyle a DIA. HoleMaintenance Section Adjusting Speed Sensor Module MaintenanceRoutine Maintenance Calibration of LN-25 Wire Speed Dial LN-25 Figure E.1 Theory of Operation Block Diagram Theory of Operation SectionInput Power Circuit Theory of OperationGeneral Description Control Circuit OperationFeedback and Control Circuits Trigger CircuitOptional Circuits ContactorGAS Solenoid Later ModelsProtective Devices Circuits Control PC Board FusesLN-25 Troubleshooting and Repair Section 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresFeeding Problems Feeding Problems Hall Effect GAS Solenoid Valve and Solenoid PC Board Test Test DescriptionMaterials Needed For Codes below 10500 onlyTest Procedure Screw Wire Reel Retaining CollarCase Door GAS Solenoid ValveFigure F.2 Solenoid Leads Troubleshooting and Repair GAS Solenoid Valve and Solenoid PC Board Test 512624A 621 J11 PC Board for K430 GAS Solenoid KITLN-25 GAS Solenoid Valve and Control PC Board Test For Codes Above 10500 onlyFor Codes Above 10500 only Figure F.5 Control BOX Cover RemovalSolenoid Leads Figure F.6. Solenoid LeadsFigure F.7. Applied Voltage Polarity Control PC Board Solenoid Circuitry TestG3425 667 555 691 621 500 512 690LN-25 Hall Effect Module Test 539 G1757 Hall Effect Module TestG2196 539 541 500 Figure F.11 Control PC Board Codes Above LN-25 Wire Drive Motor Test Drive Motor Lead IN-LINE Connector Hall Effect Module Contactor & Contactor PC Board Test Contactor Test Procedure Contactor & Contactor PC Board TestS20963 Contactor Coil Leads667 28TROUBLESHOOTING and Repair F-28Contactor PC Board Test J14 LN-25 Contactor PC Board Replacement Tools RequiredContactor PC Board Replacement Repair Procedure33TROUBLESHOOTING and Repair F-33 Figure F.17 Control PC Board Replacement Control PC Board Replacement Figure F.21. Control PC Board Codes 9812 and belowFigure F.22. Plug Locations for L12253- Control Board J14Figure F.24. Control Board Replacement PC Board Screw Contactor Replacement For Codes below40TROUBLESHOOTING and Repair F-40 Contactor ReplacementFor Codes Above Figure F.26 Phillips Head Screwdriver Wrench Pliers Present Replacement Purge Switch Leads Solenoid Plug J11GAS Solenoid Valve AND/OR Solenoid PC Board if GAS SolenoidFigure F.29. Solenoid Assembly Wiring Codes 9812 and below Figure F.31. GAS Solenoid Assembly for Earlier Codes Phillips Head Screwdriver Wrench Slot Head Screwdriver 48TROUBLESHOOTING and Repair F-48 Drive Motor and Gearbox Replacement and Access toHall Effect Module Mylar Insulation Electrode CableG1757 Figure F.34. Drive Motor Replacement Retest After Repair LN-25 Electrical Diagrams Table of Contents Electrical Diagrams SectionWiring Diagram Above Code 11140 G4679 Optional 42 Volt Remote Output ControlWiring Diagram Code 10556 Thru 10500 L10925 Wiring Diagram Code 10100 Thru 10500 L9644 Wiring Diagram below Code 9900 L7545 Schematic Complete Machine Codes Above 11140 G5366 LN-25 Across the ARC ModelSchematic Complete Machine below Code 9900 only G1833 Schematic Control PC BD Above Code 11140 G4616-5 Schematic Control PC BD Code 10556 Thru 10558 G3424-3 Schematic Control PC BD Code 10100 Thru 10500 G2194 L12253-3 PC Board Assembly Control Abovr Code 11140 L12253-3L12253 PC Board Assembly Control Code 10556 Thru 10558 G3425-3 G3425PC Board Assembly Control Code 10100 Thru 10500 G2196-1 PC Board Assembly Control below Code 9900 G1757-6 LN-25 ControlSchematic Contactor PC BD Above Code 10500 M10965 ContactorSchematic Contactor PC BD Code 10100 Thru 10500 M17621 Electrical Diagrams Electrical Diagrams PC Board Assembly Contactor Above Code 10500 L10863-1 L10863PC Board Assembly Contactor Code 10100 Thru 10500 L9670-1 PC Board Assembly Contactor below Code 9900 L9185-2