Lincoln Electric SP-135T Changing Machine Over to Feed Other Wire Sizes, Welding with Gmaw MIG

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B-6

OPERATION

B-6

 

 

 

The SP-135T is suitable for .035" aluminum wire and

.030" stainless wire. Refer to Table B.1 for recom- mended procedure settings (requires K499 Argon Regulator Kit).

TABLE B.1

 

 

Shielding

 

Voltage/Wire Speed

 

 

 

Process

Welding Wire

Gas

22 ga

16 ga

12 ga

1/8”

3/16”

1/4”

 

 

 

 

 

 

 

 

 

 

 

 

 

.035 Dia(0.9mm

100% Argon

B-4.5

B-8.5

D-10

NR*

NR*

NR*

 

4043 Aluminum

 

 

 

 

 

 

 

 

 

 

Wire

 

 

 

 

 

 

 

 

 

MIG DC+

 

 

16 ga

14 ga

12 ga

10 ga

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.030 Dia

98% Argon/

A-3

C-6

D-7.5

D-7.5

 

 

 

 

 

308L Stainless

2% Oxygen

 

 

 

 

 

 

 

 

 

Steel Wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*NR (Not Recommended)

2.If using a regulator with an adjustable flow meter, press the gun trigger and adjust the flow to give 15

20 cubic ft per hour (CFH) (7 – 10 I/min) [use 20

25 CFH (10 – 12 I/min) when welding out of

position or in a drafty location for CO2]. For argon mixed gas, press the gun trigger to release gas pressure, and adjust the flow to give 25 – 30 CFH (12 – 14 I/min).

3.Keep the cylinder valve closed, except when using the SP-135T. When finished welding:

a) Close the cylinder valve to stop gas flow.

b) Press the gun trigger briefly to release the pres- sure in the gas hose.

c) Turn off the SP-135T.

CHANGING MACHINE OVER TO FEED OTHER WIRE SIZES

The SP-135T is shipped from the factory ready to feed

.023”-.025” (0.6 mm) diameter wire. To operate the SP-135T with other sizes of wire, it may be necessary to change the contact tip and change the drive roll over to other sizes. Refer to Changing the Contact Tip and Changing the Drive Roll, in the MAINTENANCE section, for specific information on these procedures.

WELDING WITH FCAW (Innershield)

When using the FCAW process, the correct drive roll and electrode polarity must be used. See Work Cable Installation in INSTALLATION section for changing the polarity.

Innershield welding kit K549-1 (for .035" / 0.9mm) is also available.

WELDING WITH GMAW (MIG)

Shielding Gas

When using the GMAW process, obtain and install a gas regulator and hose kit; K463 (for CO2) or K499 (Argon mixed) gas regulator and hose kit.

1.For CO2, open the cylinder very slowly. For argon- mixed gas, open cylinder valve slowly a fraction of a turn. When the cylinder pressure gauge pointer stops moving, open the valve fully.

OVERLOAD PROTECTION

Output Overload

The SP-135T is equipped with a circuit breaker and a thermostat which protects the machine from damage if maximum output is exceeded. The circuit breaker but- ton will extend out when tripped. The circuit breaker must be manually reset.

Thermal Protection

The SP-135T has a rated output duty cycle of 20%. If the duty cycle is exceeded, a thermal protector will shut off the output until the machine cools to a reason- able operating temperature. This is an automatic func- tion of the SP-135T and does not require user inter- vention. The fan continues to run during cooling.

Electronic Wire Drive Motor Protection

The SP-135T has built-in protection for wire drive motor overload.

SP-135T

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Contents SP-135T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications SP-135T InstallationIdentify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationSelect Suitable Location Output ConnectionsGAS Connection GUN InstallationWork Cable Installation Connecting Gun Cable to the SP-135TFigure A.5 Code Requirements for Input Connections Input ConnectionsRequirements For Rated Output Recommended Processes Design FeaturesOperation General DescriptionWelding Capability Controls and SettingsLimitations Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentProcess Guidelines Cleaning Tip And NozzleMaking a Weld Welding with Gmaw MIG Changing Machine Over to Feed Other Wire SizesOverload Protection Application Chart Innershield Fcaw Conversion AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas RegulatorReplacement Parts 2ACCESSORIESC-2Maintenance Safety Precautions MaintenanceRoutine Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging the Contact TIP Component Replacement ProceduresChanging Drive Roll GUN Handle Parts Changing LinerLiner trim length HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsContact your local Lincoln Authorized Field ServiceFacility Welding Problems Diagrams SP-135T SP-135T Precaucion Warnung