Lincoln Electric SP-135T manual Contact your local Lincoln, Authorized Field Service, Facility

Page 29

 

E-3

 

 

TROUBLESHOOTING

 

 

 

E-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

 

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

 

 

 

 

 

No wire feed when gun trigger is

 

 

1.

If the wire drive motor is running

 

 

 

 

 

 

 

 

pulled. Fan runs, gas flows and

 

 

 

make sure that the correct drive

 

 

 

 

 

 

 

 

machine has correct open circuit

 

 

 

rolls are installed in the machine.

 

 

 

 

 

 

 

 

voltage (32VDC maximum) – weld

 

 

 

 

 

 

If all recommended possible areas

 

 

 

 

output.

 

 

2.

Check for clogged cable liner or

 

 

of misadjustment have been

 

 

 

 

 

 

 

 

 

contact tip.

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

 

 

 

Contact your local

Lincoln

 

 

 

 

 

 

 

 

3.

Check for proper size cable liner

 

 

Authorized Field

Service

 

 

 

 

 

 

 

 

 

and contact tip.

 

 

Facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

 

 

 

 

 

Low or no gas flow when gun

 

 

1. Check gas supply, flow regulator

 

 

 

 

 

 

trigger is pulled. Wire feed, weld

 

 

and gas hoses.

 

 

 

 

 

 

output and fan operate normally.

 

 

 

 

 

 

 

 

 

 

 

 

2. Check gun connection to

 

 

If all recommended possible areas

 

 

 

 

 

machine for obstruction or leaky

 

 

of misadjustment have been

 

 

 

 

 

seals.

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

 

Contact your local

Lincoln

 

 

 

 

 

 

 

 

Authorized Field

Service

 

 

 

 

 

 

 

 

Facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SP-135T

Image 29
Contents SP-135T California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyMaster Table of Contents for ALL Sections Technical Specifications SP-135T InstallationElectric Shock can kill Safety PrecautionsIdentify and Locate Components Select Suitable Location Work Clamp InstallationOutput Connections StackingWork Cable Installation GUN InstallationConnecting Gun Cable to the SP-135T GAS ConnectionFigure A.5 Requirements For Rated Output Input ConnectionsCode Requirements for Input Connections Operation Design FeaturesGeneral Description Recommended ProcessesLimitations Controls and SettingsWelding Capability Sequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentMaking a Weld Cleaning Tip And NozzleProcess Guidelines Overload Protection Changing Machine Over to Feed Other Wire SizesWelding with Gmaw MIG Application Chart Optional Accessories AccessoriesK586-1 Deluxe Adjustable Gas Regulator Innershield Fcaw ConversionReplacement Parts 2ACCESSORIESC-2Routine Maintenance MaintenanceMaintenance Safety Precautions Configuration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Component Replacement ProceduresChanging the Contact TIP Liner trim length Changing LinerGUN Handle Parts HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Areas Symptoms MisadjustmentsFacility Authorized Field ServiceContact your local Lincoln Welding Problems Diagrams SP-135T SP-135T Precaucion Warnung