Lincoln Electric SP-135T manual Welding Problems

Page 30

 

E-4

 

TROUBLESHOOTING

 

E-4

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSSIBLE AREAS OF

 

 

 

 

 

PROBLEMS

RECOMMENDED

 

 

 

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING PROBLEMS

 

 

 

 

 

 

 

 

Arc is unstable – Poor starting

 

 

1. Check for correct input voltage

 

 

 

 

 

 

 

 

 

 

 

 

to machine – 115vac.

 

 

 

 

 

 

 

 

 

 

 

2.

Check for proper electrode

 

 

 

 

 

 

 

 

 

 

 

 

polarity for process.

 

 

 

 

 

 

 

 

 

 

 

3.

Check gun tip for wear or dam-

 

 

 

 

 

 

 

 

 

 

 

 

age and proper size – Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas

 

 

 

 

 

 

 

4.

Check for proper gas and flow

 

 

of misadjustment have been

 

 

 

 

 

 

 

 

rate for process. (For MIG only.)

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

 

 

 

Contact your local

Lincoln

 

 

 

 

 

 

 

5.

Check work cable for loose or

 

 

Authorized Field

Service

 

 

 

 

 

 

 

 

faulty connections.

 

 

Facility.

 

 

 

 

 

 

 

 

6.

Check gun for damage or

 

 

 

 

 

 

 

 

 

 

 

 

breaks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

Check for proper drive roll orien-

 

 

 

 

 

 

 

 

 

 

 

 

tation and alignment.

 

 

 

 

 

 

 

 

 

 

 

8.

Check liner for proper size.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SP-135T

Image 30 Contents
SP-135T Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationMaster Table of Contents for ALL Sections Installation Technical Specifications SP-135TSafety Precautions Identify and Locate ComponentsElectric Shock can kill Output Connections Work Clamp InstallationSelect Suitable Location StackingConnecting Gun Cable to the SP-135T GUN InstallationWork Cable Installation GAS ConnectionFigure A.5 Input Connections Code Requirements for Input ConnectionsRequirements For Rated Output General Description Design FeaturesOperation Recommended ProcessesControls and Settings Welding CapabilityLimitations Wire Loading Welding OperationsSequence of Operation Friction Brake Adjustment Wire ThreadingCleaning Tip And Nozzle Process GuidelinesMaking a Weld Changing Machine Over to Feed Other Wire Sizes Welding with Gmaw MIGOverload Protection Application Chart K586-1 Deluxe Adjustable Gas Regulator AccessoriesOptional Accessories Innershield Fcaw Conversion2ACCESSORIESC-2 Replacement PartsMaintenance Maintenance Safety PrecautionsRoutine Maintenance For Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollComponent Replacement Procedures Changing the Contact TIPChanging Drive Roll Changing Liner GUN Handle PartsLiner trim length Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionAuthorized Field Service Contact your local LincolnFacility Welding Problems Diagrams SP-135T SP-135T Precaucion Warnung
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