Lincoln Electric R350 Product Description, Recommended Processes and Equipment, Product Summary

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OPERATION

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PRODUCT DESCRIPTION

PRODUCT SUMMARY

The POWER WAVE® R350 is a portable multi- process power source with high-end functionality capable of DC TIG, MIG, Pulsed MIG and Flux-Cored welding. It is ideal for a wide variety of materials including aluminum, stainless, and nickel — where arc performance is critical. The Power Wave® R350 includes an integrated wire drive module and 14-pin MS-Style connection to support the PF-10R, and Auto Drive 4R100/4R220.

The POWER WAVE® R350 is designed to be a flexi- ble welding system. Like existing Power Waveʼs, the software based architecture allows for future upgrades. ArcLink® communication is supported through the standard 5 pin MS-style interface. The new ArcLink®XT communication protocol is supported through an RJ-45 type Ethernet connection, which also provides access for the Power Wave Utilities soft- ware tools. The Ethernet communication also gives the POWER WAVE® R350 the ability to run Production Monitoring™ 2. Also Available is a Devicenet option to allow the Power Wave® R350 to be used in a wide range of configurations. The POWER WAVE® R350 is being designed to be com- patible with advanced welding modules like STT.

Access to remote voltage sensing is available through the 4 pin sense lead connector (work and electrode), at the feeder via the 14 pin MS-style connector (elec- trode only), or at the 5 pin MS-style ArcLink® connec- tor (electrode only).

RECOMMENDED PROCESSES AND EQUIPMENT

The POWER WAVE® R350 is recommended for robotic and semiautomatic welding. The POWER WAVE® R350 can be set up in a number of configurations, some requiring optional equipment or welding programs.

RECOMMENDED EQUIPMENT

The POWER WAVE® R350 is designed to be com- patible with the current range of Power Feed™ and Auto Drive systems including future versions of ArcLink® feeders.

RECOMMENDED PROCESSES

The POWER WAVE® R350 is a high speed, multi- process power source capable of regulating the cur- rent, voltage, or power of the welding arc. With an out- put range of 5 to 350 amperes, it supports a number of standard processes including synergic GMAW, GMAW-P, FCAW, FCAW-SS, GTAW and GTAW-P on various materials especially steel, aluminum and stainless.

PROCESS LIMITATIONS

The software based weld tables of the POWER WAVE® R350 limit the process capability within the output range and the safe limits of the machine. In general the processes will be limited to .030-.052 solid steel wire, .030-.045 stainless wire, .035-1/16 cored wire, and .035 and 1/16 Aluminum wire.

EQUIPMENT LIMITATIONS

Only ArcLink compatible robotic wire feeders, semiau- tomatic wire feeders and users interfaces may be used. If other Lincoln wire feeders or non-Lincoln wire feeders are used there will be limited process capabili- ty and performance and features will be limited.

POWER WAVE® R350

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Contents Power Wave R350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave R350Model Height Width Depth Weight Operating Temperature RangeStorage Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Fuse and Supply Wire Considerations Power Cord ReplacementInput Connection Input Voltage SelectionConnection Diagram Gmaw MIG WeldingRecommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Remote Sense Lead Specifications Cable Inductance and ITS Effects on WeldingTable A.2 WaveElectrode Voltage Sensing Work Voltage SensingVoltage Sensing Considerations for Multiple ARC Systems If Sense Leads are not UsedFigure A.8 Control Cable Connections Product specific Installation InstructionsConnection Between Power Source and Ethernet Networks Electric Shock can Kill Safety PrecautionsOperation Product Summary Product DescriptionRecommended Processes and Equipment Design Features Case Front ControlsNegative Output Terminal Positive Output Terminal Optional VOLTS/AMPS DisplaySYNC-TANDEM Connector 4 PIN MS Style Optional Devicenet Connector 5 PIN Sealed Mini StyleCase Back Controls Arclink Receptacle and Circuit Breaker 2 10 AMPCommon Welding Procedures Making a WeldNON-SYNERGIC Welding Modes Synergic Welding ModesPulse Welding Gtaw TIG WeldingConstant Voltage Welding Figure B.4 General Options AccessoriesKITS, Options and Accessories Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status LightInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung