Lincoln Electric R350 manual Design Features, Case Front Controls, Optional VOLTS/AMPS Display

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B-3

OPERATION

B-3

DESIGN FEATURES

Loaded with Standard Features

Multiple process DC output range: 5 - 350 Amps.

200 – 600 VAC, 1 for 208 and 230, 3 phase for all voltages, 50-60Hz input power.

New and Improved Line Voltage Compensation holds the output constant over wide input voltage fluctuations.

Utilizes next generation microprocessor control, based on the ArcLink® platform.

State of the art power electronics technology yields superior welding capability.

Electronic over current protection.

Input over voltage protection.

F.A.N. (fan as needed). Cooling fan runs when the output is energized and for 5 minutes after the out- put has been turned off.

Thermostatically protected for safety and reliability.

Ethernet connectivity via RJ-45 connector.

Panel mounted Status, FeedHead Status, and Thermal LED indicators facilitate quick and easy troubleshooting.

Potted PC boards for enhanced ruggedness/reliabil- ity.

115V/15A duplex receptacle supports rigorous demands of heavy duty fume extraction and water cooling equipment.

Enclosure reinforced with heavy duty aluminum extrusions for mechanical toughness.

Waveform Control Technology™ for good weld appearance and low spatter, even when welding nickel alloys.

Sync Tandem installed.

Auto Drive 4R9100, 4R200 and PF-10R feeders supported via standard 14 pin MS style connector.

Cam Lock type connectors.

CASE FRONT CONTROLS

(See Figure B.1)

1.STATUS LED - A two color LED that indicates sys- tem errors. The Power Wave R350 is equipped with two indicators. One is for the inverter power source, while the other indicates the status of the feeder control system. Normal operation is a steady green light. Basic error conditions are indi- cated in the table below. For more information and a detailed listing, see the troubleshooting section of this document or the Service Manual for this machine. (See Troubleshooting Section for operational functions.)

NOTE: The Power Wave R350 status light will flash green, and sometimes red and green, for up to one minute when the machine is first turned on. This is a normal situation as the machine goes through a self test at power up.

2. THERMAL LED - (Thermal overload): A yellow light that comes on when an over temperature situ- ation occurs. Output is disabled and the fan con- tinues to run, until the machine cools down. When cool, the light goes out and output is enabled.

3. Feeder Status LED - Indicates the status of the feeder control system.

4. NEGATIVE OUTPUT TERMINAL.

5. POSITIVE OUTPUT TERMINAL.

6. VOLTAGE SENSE CONNECTOR: Allows for sep-

arate remote electrode and work sense leads.

Pin

Lead

Function

3

21

Work Voltage Sense

1

67E

Electrode Voltage Sense

 

 

 

 

 

7. ON/OFF SWITCH: Controls input power to the Power Wave R350.

WARNING

The Power Wave R350 ON/OFF switch is NOT intended as a Service Disconnect for this equip- ment.

------------------------------------------------------------------------

8.OPTIONAL VOLTS/AMPS DISPLAY

FIGURE B.1

1

2

3

4

5

8

6

7

POWER WAVE® R350

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Contents Safety Depends on You Power Wave R350California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave R350 InstallationOperating Temperature Range Model Height Width Depth WeightStorage Temperature Range Process Output Range AmperesEquipment can Cause injury FallingPower Cord Replacement Input Fuse and Supply Wire ConsiderationsInput Connection Input Voltage SelectionGmaw MIG Welding Connection DiagramOutput Cable Guidelines Table A.1 Recommended Work Cable Sizes for ARC WeldingCable Inductance and ITS Effects on Welding Remote Sense Lead SpecificationsTable A.2 WaveWork Voltage Sensing Electrode Voltage SensingIf Sense Leads are not Used Voltage Sensing Considerations for Multiple ARC SystemsFigure A.8 Product specific Installation Instructions Connection Between Power Source and Ethernet NetworksControl Cable Connections Safety Precautions OperationElectric Shock can Kill Product Description Recommended Processes and EquipmentProduct Summary Case Front Controls Design FeaturesNegative Output Terminal Positive Output Terminal Optional VOLTS/AMPS DisplayOptional Devicenet Connector 5 PIN Sealed Mini Style SYNC-TANDEM Connector 4 PIN MS StyleCase Back Controls Arclink Receptacle and Circuit Breaker 2 10 AMPMaking a Weld Common Welding ProceduresNON-SYNERGIC Welding Modes Synergic Welding ModesGtaw TIG Welding Constant Voltage WeldingPulse Welding Figure B.4 Accessories KITS, Options and AccessoriesGeneral Options Routine Maintenance MaintenancePeriodic Maintenance Calibration SpecificationHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsMain Control Board Status Light Error Code # IndicationInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung