Lincoln Electric R350 manual Basic Machine Problems

Page 32

E-5

TROUBLESHOOTING

E-5

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Basic Machine Problems

Input fuses keep blowing

1.

Improperly sized input fuses.

1.

Make sure fuses are properly

 

 

 

 

 

 

sized. See installation section of

 

 

 

 

 

 

this manual for recommended

 

 

 

 

 

 

sizes.

 

 

 

 

 

 

 

 

 

 

2.

Improper Weld Procedure requir-

2.

Reduce output current, duty

 

 

 

 

ing output levels in excess of

 

cycle, or both.

 

 

 

 

machine rating.

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Major physical or electrical dam-

3.

Contact your local authorized

 

 

 

 

age is evident when the covers

 

Lincoln Electric Field Service

 

 

 

 

are removed.

 

facility for technical assistance.

 

 

 

 

 

 

 

Machine will not power up (no lights)

1.

No Input Power

1.

Make sure input supply discon-

 

 

 

 

 

 

nect has been turned ON. Check

 

 

 

 

 

 

input fuses. Make certain that the

 

 

 

 

 

 

Power Switch (SW1) on the

 

 

 

 

 

 

power source is in the “ON” posi-

 

 

 

 

 

 

tion.

 

 

 

 

 

 

 

 

 

 

2.

Input voltage is too low or too

2.

Make certain that input voltage is

 

 

 

 

high.

 

correct, according to the Rating

 

 

 

 

 

 

Plate located on the rear of the

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

Machine wonʼt weld, canʼt get any

1.

Input voltage is too low or too high.

1.

Make certain that input voltage is

output.

 

 

 

 

correct, according to the Rating

 

 

 

 

 

 

Plate located on the rear of the

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

 

 

2.

Thermal Error.

2.

See “Thermal LED is ON” sec-

This problem will normally be

 

 

 

 

tion.

accompanied by an error code. See

 

 

 

 

 

 

3.

Secondary current limit has been

3.

Possible short in output circuit. If

“Status Light” section of this docu-

ment for additional information.

 

 

exceeded. (see error 54)

 

condition persists, contact an

 

 

 

3a. Input control board fault (see

 

authorized Lincoln Electric Field

 

 

 

 

input control board error status).

 

Service facility.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® R350

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Contents Power Wave R350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave R350Model Height Width Depth Weight Operating Temperature RangeStorage Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Fuse and Supply Wire Considerations Power Cord ReplacementInput Connection Input Voltage SelectionConnection Diagram Gmaw MIG WeldingRecommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Remote Sense Lead Specifications Cable Inductance and ITS Effects on WeldingTable A.2 WaveElectrode Voltage Sensing Work Voltage SensingVoltage Sensing Considerations for Multiple ARC Systems If Sense Leads are not UsedFigure A.8 Control Cable Connections Product specific Installation InstructionsConnection Between Power Source and Ethernet Networks Electric Shock can Kill Safety PrecautionsOperation Product Summary Product DescriptionRecommended Processes and Equipment Design Features Case Front ControlsNegative Output Terminal Positive Output Terminal Optional VOLTS/AMPS DisplaySYNC-TANDEM Connector 4 PIN MS Style Optional Devicenet Connector 5 PIN Sealed Mini StyleCase Back Controls Arclink Receptacle and Circuit Breaker 2 10 AMPCommon Welding Procedures Making a WeldNON-SYNERGIC Welding Modes Synergic Welding ModesPulse Welding Gtaw TIG WeldingConstant Voltage Welding Figure B.4 General Options AccessoriesKITS, Options and Accessories Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting Guide Using the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status LightInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung