Lincoln Electric R350 manual Input Control Board

Page 31

E-4

TROUBLESHOOTING

E-4

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

INPUT CONTROL BOARD

 

 

 

 

 

 

 

 

 

 

 

 

Error Code #

Indication

 

 

 

 

 

 

 

 

 

 

331

Peak input current limit

Input current limit has been exceeded. Typically indicates short

 

 

 

 

term power overload. If problem persists contact Service

 

 

 

 

Department.

 

 

 

 

 

 

 

 

 

 

333

Under-voltage lockout

+15 VDC supply on Input control board too low. Verify input voltage

 

 

 

 

is within the acceptable range. If problem persists contact service

 

 

 

 

department.

 

 

 

 

 

 

 

 

 

 

336

Thermal Fault

Thermostat on primary module tripped. Typically caused by bottom

 

 

 

 

fan not working.

 

 

 

 

 

 

 

 

 

 

337

Pre-charge timeout

Problem with start-up sequence. If problem persists contact Service

 

 

 

 

Department.

 

 

 

 

 

 

 

 

 

346

Transformer primary over current

Transformer current too high. Typically indicates short term power

 

 

 

 

overload. If problem persists contact service department.

 

 

 

 

 

 

 

 

 

 

 

Other

 

Contact the Service Department.

 

 

 

 

 

 

 

 

 

 

 

 

WIRE DRIVE MODULE

 

 

 

 

 

Error Code #

 

Indication

 

 

 

 

81

Motor Overload

 

Long term average motor current limit has been exceeded.

 

 

 

Typically indicates mechanical overload of system. If problem con-

 

 

 

tinues consider higher torque gear ratio (lower speed range).

 

 

 

 

82

Motor Overcurrent

 

Absolute maximum motor current level has been exceeded. This is

 

 

 

a short term average to protect drive circuitry.

 

 

 

 

83

Shutdown #1

 

The Shutdown inputs on the Power Wave R350 have been dis-

 

 

 

abled. The presence of these errors indicates the Feed Head

 

 

 

84

Shutdown #2

 

Control PCB may contain the wrong operating software.

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® R350

Image 31
Contents Safety Depends on You Power Wave R350California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a LʼArc Précautions DE SûretéThank You Table of Contents Technical Specifications Power Wave R350 InstallationProcess Output Range Amperes Model Height Width Depth WeightOperating Temperature Range Storage Temperature RangeEquipment can Cause injury FallingInput Voltage Selection Input Fuse and Supply Wire ConsiderationsPower Cord Replacement Input ConnectionGmaw MIG Welding Connection DiagramOutput Cable Guidelines Table A.1 Recommended Work Cable Sizes for ARC WeldingWave Remote Sense Lead SpecificationsCable Inductance and ITS Effects on Welding Table A.2Work Voltage Sensing Electrode Voltage SensingIf Sense Leads are not Used Voltage Sensing Considerations for Multiple ARC SystemsFigure A.8 Connection Between Power Source and Ethernet Networks Product specific Installation InstructionsControl Cable Connections Operation Safety PrecautionsElectric Shock can Kill Recommended Processes and Equipment Product DescriptionProduct Summary Optional VOLTS/AMPS Display Design FeaturesCase Front Controls Negative Output Terminal Positive Output TerminalArclink Receptacle and Circuit Breaker 2 10 AMP SYNC-TANDEM Connector 4 PIN MS StyleOptional Devicenet Connector 5 PIN Sealed Mini Style Case Back ControlsSynergic Welding Modes Common Welding ProceduresMaking a Weld NON-SYNERGIC Welding ModesConstant Voltage Welding Gtaw TIG WeldingPulse Welding Figure B.4 KITS, Options and Accessories AccessoriesGeneral Options Calibration Specification MaintenanceRoutine Maintenance Periodic MaintenanceHOW to USE Troubleshooting Guide TroubleshootingTable E.1 Using the Status LED to Troubleshoot System ProblemsMain Control Board Status Light Error Code # IndicationInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung