Lincoln Electric R350 manual Welding and Cutting Sparks can Cause fire or explosion, Iii

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SAFETY

iii

WELDING and CUTTING

SPARKS can

cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire.

Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir- cuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During Welding, Cutting and Other Hot Work”, available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturerʼs recommendations.

6.j. Do not use a welding power source for pipe thawing.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

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Contents Power Wave R350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave R350Model Height Width Depth Weight Operating Temperature RangeStorage Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Fuse and Supply Wire Considerations Power Cord ReplacementInput Connection Input Voltage SelectionConnection Diagram Gmaw MIG WeldingRecommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Remote Sense Lead Specifications Cable Inductance and ITS Effects on WeldingTable A.2 WaveElectrode Voltage Sensing Work Voltage SensingVoltage Sensing Considerations for Multiple ARC Systems If Sense Leads are not UsedFigure A.8 Connection Between Power Source and Ethernet Networks Product specific Installation InstructionsControl Cable Connections Operation Safety PrecautionsElectric Shock can Kill Recommended Processes and Equipment Product DescriptionProduct Summary Design Features Case Front ControlsNegative Output Terminal Positive Output Terminal Optional VOLTS/AMPS DisplaySYNC-TANDEM Connector 4 PIN MS Style Optional Devicenet Connector 5 PIN Sealed Mini StyleCase Back Controls Arclink Receptacle and Circuit Breaker 2 10 AMPCommon Welding Procedures Making a WeldNON-SYNERGIC Welding Modes Synergic Welding ModesConstant Voltage Welding Gtaw TIG WeldingPulse Welding Figure B.4 KITS, Options and Accessories AccessoriesGeneral Options Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status LightInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung