Lincoln Electric R350 manual Troubleshooting

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E-7

TROUBLESHOOTING

E-7

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Weld and Arc Quality Problems (Continued)

Wire burns back to tip at the end of

1.

Burnback Time

1.

Reduce burnback time and/or

the weld.

 

 

 

work point.

 

 

 

 

 

 

Machine output shuts down during a

1.

Secondary current limit has been

1.

Adjust procedure or reduce load

weld.

 

exceeded, and the machine shuts

 

to lower current draw from the

 

 

 

down to protect itself.

 

machine.

 

 

 

 

 

 

 

 

2.

System Fault

2.

A non-recoverable fault will inter-

 

 

 

 

 

rupt welding. This condition will

 

 

 

 

 

also result in a status light blink-

 

 

 

 

 

ing. See the Status Light section

 

 

 

 

 

for more information.

 

 

 

 

 

 

Machine wonʼt produce full output.

1.

Input voltage may be too low, lim-

1.

Make certain that the input voltage

 

 

 

iting output capability of the power

 

is proper, according to the Rating

 

 

 

source.

 

Plate located on the rear of the

 

 

 

 

 

machine.

 

 

 

 

 

 

 

2.

Single Phase Operation

2. Maximum output is reduced if

 

 

 

 

there is a loss of phase on 460 or

 

 

 

 

575 VAC. Check for the presence of

 

 

 

 

all phases.

 

 

 

 

 

 

 

 

3.

Machine calibration.

3.

Calibrate secondary current and

 

 

 

 

 

voltage.

 

 

 

 

 

 

Excessively long and erratic arc.

1.

Wire feed problem.

1.

Check for feeding problems. Make

 

 

 

 

 

sure proper gear ratio has been

 

 

 

 

 

selected.

 

 

 

 

 

 

 

 

2.

Loss of, or improper Shielding

2.

Verify gas flow and type are cor-

 

 

 

Gas

 

rect

 

 

 

 

 

 

 

 

3.

Machine calibration.

3.

Calibrate secondary current and

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® R350

Image 34
Contents Power Wave R350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave R350Storage Temperature Range Model Height Width Depth WeightOperating Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Connection Input Fuse and Supply Wire ConsiderationsPower Cord Replacement Input Voltage SelectionConnection Diagram Gmaw MIG WeldingRecommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Table A.2 Remote Sense Lead SpecificationsCable Inductance and ITS Effects on Welding WaveElectrode Voltage Sensing Work Voltage SensingVoltage Sensing Considerations for Multiple ARC Systems If Sense Leads are not UsedFigure A.8 Connection Between Power Source and Ethernet Networks Product specific Installation InstructionsControl Cable Connections Operation Safety PrecautionsElectric Shock can Kill Recommended Processes and Equipment Product DescriptionProduct Summary Negative Output Terminal Positive Output Terminal Design FeaturesCase Front Controls Optional VOLTS/AMPS DisplayCase Back Controls SYNC-TANDEM Connector 4 PIN MS StyleOptional Devicenet Connector 5 PIN Sealed Mini Style Arclink Receptacle and Circuit Breaker 2 10 AMPNON-SYNERGIC Welding Modes Common Welding ProceduresMaking a Weld Synergic Welding ModesConstant Voltage Welding Gtaw TIG WeldingPulse Welding Figure B.4 KITS, Options and Accessories AccessoriesGeneral Options Periodic Maintenance MaintenanceRoutine Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status LightInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung