Lincoln Electric R350 manual Gtaw TIG Welding, Constant Voltage Welding, Pulse Welding

Page 24

B-6

OPERATION

B-6

GTAW (TIG) WELDING

The welding current can be set through a PF10M or PF25M wire feeder.

The TIG mode features continuous control from 5 to 350 amps with the use of an optional foot amptrol (K870). The POWER WAVE® R350 can be run in either a Touch Start TIG mode or Scratch start TIG mode.

CONSTANT VOLTAGE WELDING

Synergic CV

For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory.

The nominal preprogrammed voltage is the best aver- age voltage for a given wire feed speed, but may be adjusted to preference. When the wire feed speed changes, the Power Wave automatically adjusts the voltage level correspondingly to maintain similar arc characteristics throughout the WFS range.

Non Synergic CV

In non-synergic modes, the WFS control behaves more like a conventional CV power source where WFS and voltage are independent adjustments. Therefore to maintain the arc characteristics, the oper- ator must adjust the voltage to compensate for any changes made to the WFS.

All CV Modes

Pinch adjusts the apparent inductance of the wave shape. The “pinch” function is inversely proportional to inductance. Therefore, increasing Pinch Control greater than 0.0 results in a crisper arc (more spatter) while decreasing the Pinch Control to less than 0.0 provides a softer arc (less spatter).

PULSE WELDING

Pulse welding procedures are set by controlling an overall “arc length” variable. When pulse welding, the arc voltage is highly dependent upon the waveform. The peak current, back ground current, rise time, fall time and pulse frequency all affect the voltage. The exact voltage for a given wire feed speed can only be predicted when all the pulsing waveform parameters are known. Using a preset voltage becomes impracti- cal and instead the arc length is set by adjusting “trim”.

Trim adjusts the arc length and ranges from 0.50 to

1.50with a nominal value of 1.00. Trim values greater than 1.00 increase the arc length, while values less than 1.00 decrease the arc length. (See figure B.3)

FIGURE B.3

Trim .50

Trim 1.00

Trim 1.50

Arc Length Short

Arc Length Medium

Arc Length Long

POWER WAVE® R350

Image 24
Contents Power Wave R350 Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Table of Contents Installation Technical Specifications Power Wave R350Model Height Width Depth Weight Operating Temperature RangeStorage Temperature Range Process Output Range AmperesFalling Equipment can Cause injuryInput Fuse and Supply Wire Considerations Power Cord ReplacementInput Connection Input Voltage SelectionConnection Diagram Gmaw MIG WeldingRecommended Work Cable Sizes for ARC Welding Output Cable Guidelines Table A.1Remote Sense Lead Specifications Cable Inductance and ITS Effects on WeldingTable A.2 WaveElectrode Voltage Sensing Work Voltage SensingVoltage Sensing Considerations for Multiple ARC Systems If Sense Leads are not UsedFigure A.8 Product specific Installation Instructions Connection Between Power Source and Ethernet NetworksControl Cable Connections Safety Precautions OperationElectric Shock can Kill Product Description Recommended Processes and EquipmentProduct Summary Design Features Case Front ControlsNegative Output Terminal Positive Output Terminal Optional VOLTS/AMPS DisplaySYNC-TANDEM Connector 4 PIN MS Style Optional Devicenet Connector 5 PIN Sealed Mini StyleCase Back Controls Arclink Receptacle and Circuit Breaker 2 10 AMPCommon Welding Procedures Making a WeldNON-SYNERGIC Welding Modes Synergic Welding ModesGtaw TIG Welding Constant Voltage WeldingPulse Welding Figure B.4 Accessories KITS, Options and AccessoriesGeneral Options Maintenance Routine MaintenancePeriodic Maintenance Calibration SpecificationTroubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Table E.1Error Code # Indication Main Control Board Status LightInput Control Board Basic Machine Problems Weld and Arc Quality Problems Troubleshooting Ethernet Diagrams Dimension Print Power Wave R350 Power Wave R350 Precaucion Warnung