Lincoln Electric IM690-A manual Case Front Controls, Figure A.4

Page 22

B-4

 

OPERATION

 

B-4

 

 

 

 

 

CASE FRONT CONTROLS

All operator controls and adjustments are located on the case front of the Power Wave. (See Figure A.4)

1.POWER SWITCH: Controls input power to the Power Wave.

2.STATUS LIGHT: A two color light that indicates system errors. Normal operation is a steady green light. Error conditions are indicated, per table 4.

NOTE: The robotic Power Waves’ status light will flash green, and sometimes red and green, for up to one minute when the machine is first turned on. This is a normal situation as the machine goes through a self test at power up.

 

TABLE 4

 

 

Light

Meaning

Condition

 

Steady Green

System OK. Power source communicating normal-

 

ly with wire feeder and its components.

 

 

Blinking

Occurs during a reset, and indicates the PW-

Green

455/R is mapping (identifying) each component

 

in the system. Normal for first 1-10 seconds

 

after power is turned on, or if the system con-

 

figuration is changed during operation.

A l t e r n a t i n g

Non-recoverable system fault. If the PS

Green and

Status light is flashing any combination of

Red

red and green, errors are present in the PW-

 

455/R. Read the error code before the

 

machine is turned off.

 

Error Code interpretation through the Status

 

light is detailed in the Service Manual.

 

Individual code digits are flashed in red with

 

a long pause between digits. If more than

 

one code is present, the codes will be sepa-

 

rated by a green light.

 

To clear the error, turn power source off, and

 

back on to reset. See Troubleshooting

 

Section.

 

 

Steady Red

Not applicable.

 

 

Blinking Red

Not applicable.

 

 

3.HIGH TEMPERATURE LIGHT (thermal overload): A yellow light that comes on when an over temper- ature situation occurs. Output is disabled until the machine cools down. When cool, the light goes out and output is enabled.

4.10 AMP WIRE FEEDER CIRCUIT BREAKER: Protects 40 volt DC wire feeder power supply.

5.10 AMP AUXILIARY POWER CIRCUIT BREAKER: Protects 115 volt AC case front receptacle auxiliary supply.

6.LEAD CONNECTOR S2 (SENSE LEAD)

7.5-PIN ARC LINK S1

8.5-PIN DEVICENET CONNECTOR S5

9.I / O CONNECTOR

10.NEGATIVE STUD

11.INTERFACE CONNECTOR S6

12.STT STUD

13.POSITIVE STUD

14.AUXILIARY OUTPUT

FIGURE A.4

 

 

2

3

 

POWERWAVE

 

1

6

 

 

 

7

 

 

 

8

 

 

11

 

 

 

9

 

 

 

 

-

 

12

10

 

+

 

 

 

13

 

14

 

 

 

5

4

 

Case Front Layout

Power Wave 455/R (Domestic/Canadian Version)

POWER WAVE 455/R

Image 22
Contents Power Wave 455/R Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Technical InstallationMM2 Physical Dimensions Input Connection Machine GroundingHigh Frequency Protection LiftingInput Fuse and Supply Wire Considerations ’A’Welding with Multiple Power Waves TWO Power WavesElectrode and Work Cable Connections Negative Electrode PolarityWork Voltage Sensing Voltage SensingElectrode Voltage Sensing Control Cable Specifications External I/O ConnectorHigh Speed Gear BOX DIP Switch Settings and Locations Turn off power at the disconnect switchBank S2 Switch Description Safety Precuations OperationPower Wave 455/R Required Equipment General DescriptionRecommended Processes and Equipment LimitationsCase Front Controls Figure A.4Constant Voltage Welding Figure A.5Pulse Welding Figure A.6STT Welding Figure A.7Field Installed AccessoriesFactory Installed Optional EquipmentPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Before the machine is turned offAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Lit section Output Problems Welding Problems Error Codes for the Powerwave Error Code # IndicationTroubleshooting Diagrams Power Wavetm 455 / R Wiring DiagramPower Wavetm 455 / R Wiring Diagram North American Connector PIN Definitions Connection Diagram Hard Automation, Electrode Positive, STT ConfigurationPowerwave Dimension Print Power Wave Power Wave 455/R Precaucion Warnung

IM690-A specifications

The Lincoln Electric IM690-A is a sophisticated and versatile multi-process welding machine designed to cater to a wide range of professional welding applications. Combining innovative technology with robust functionality, the IM690-A stands out as a reliable choice for welders across various industries.

One of the primary features of the IM690-A is its multi-process capability, allowing users to perform MIG, TIG, and stick welding with ease. This versatility is essential for welders who need to switch between different welding techniques depending on the project requirements. The machine's advanced control system ensures a smooth transition between processes, optimizing the welder's performance and efficiency.

The IM690-A is powered by a high-performance inverter technology that significantly improves energy efficiency while providing a stable arc. In addition to power efficiency, this technology enables the machine to have a compact design, making it portable and easier to maneuver in tight spaces. The inverter technology also contributes to a reliable and consistent welding output, which is crucial for high-quality welds.

Another notable characteristic of the IM690-A is its user-friendly interface. The machine features a large digital display and intuitive controls, allowing welders to easily adjust settings and monitor performance parameters. This ease of use is particularly beneficial for beginners and experienced welders alike, facilitating quick adjustments during operation.

The IM690-A also incorporates advanced safety features, ensuring the well-being of the operator. Overload protection and automatic thermal shutdown provide peace of mind, allowing users to focus on their work without the constant worry of equipment failure. The rugged construction of the machine adds an extra layer of durability, making it suitable for demanding environments and extensive usage.

Additionally, the IM690-A supports a wide variety of materials and thicknesses, making it ideal for diverse applications, from automotive repair to heavy fabrication. With features like adjustable inductance settings and pre/post gas flow control, users can fine-tune their welding processes for optimal results.

In conclusion, the Lincoln Electric IM690-A is a powerful multi-process welder that combines advanced inverter technology with user-friendly design and safety features. Its versatility, efficiency, and adaptability make it an outstanding choice for professionals seeking a reliable welding solution. Whether you’re working in a shop or on-site, the IM690-A delivers exceptional performance and quality in a compact, durable package.