Lincoln Electric IM690-A manual Table of Contents

Page 7

 

vi

 

 

 

 

 

 

 

TABLE OF CONTENTS

 

 

vi

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

Installation .......................................................................................................Section A

 

 

 

 

Technical Specifications - Power Wave 455/R

A-1,A-2

 

 

 

 

Safety Precautions

A-3

 

 

 

 

Select Suitable Location

A-3

 

 

 

 

 

Lifting

A-3

 

 

 

 

 

Stacking

A-3

 

 

 

 

Machine Grounding

A-3

 

 

 

 

High Frequency Protection

A-3

 

 

 

 

Input Connection

A-3

 

 

 

 

Input Fuse and Supply Wire Considerations

A-4

 

 

 

 

Input Voltage Change Over Procedure

A-4

 

 

 

 

Welding with Multiple Power Waves

A-5

 

 

 

 

Electrode and Work Cable Connections

A-6

 

 

 

 

Negative Electrode Polarity

A-6

 

 

 

 

Voltage Sensing at the Work Piece

A-7

 

 

 

 

Power Wave / Power Feed Wire Feeder Interconnections

A-8

 

 

 

 

 

Control Cable Specifications

A-8

 

 

 

 

 

External I/O Connector

A-8

 

 

 

 

 

High Speed Gear Box

A-9

 

 

 

 

 

Dip Switch Settings and Locations

A-10

 

 

 

 

 

Control Board Dip Switch

A-10

 

 

 

 

 

Feed Head Board Dip Switch

A-10

 

 

 

 

 

Devicenet/Gateway Board Dip Switch, Bank (S1)

A-10

 

 

 

 

 

Bank (S2)

A-11

 

 

 

 

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Operation .........................................................................................................Section B

 

 

 

 

Safety Precuations

B-1

 

 

 

 

Graphic Symbols that appear on this machine or in this manual

B-2

 

 

 

 

General Description

B-3

 

 

 

 

Recommended Processes and Equipment

B-3

 

 

 

 

Required Equipment

B-3

 

 

 

 

Limitations

B-3

 

 

 

 

Duty Cycle and Time Period

B-3

 

 

 

 

 

Case Front Controls

B-4

 

 

 

 

 

Constant Voltage Welding

B-5

 

 

 

 

 

Pulse Welding

B-6

 

 

 

 

 

STT Welding

B-7

 

 

 

 

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Accessories .....................................................................................................Section C

 

 

 

 

Optional Equipment

C-1

 

 

 

 

 

Factory Installed

C-1

 

 

 

 

 

Field Installed

C-1

 

 

 

 

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Maintenance ....................................................................................................Section D

 

 

 

 

Safety Precautions

D-1

 

 

 

 

Routine Maintenance, Periodic, Calibration Specification

D-1

 

 

 

 

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Troubleshooting ..............................................................................................Section E

 

 

 

 

How to use Troubleshooting Guide

E-1

 

 

 

 

Using the Status LED to Troubleshoot System Problems

E-2

 

 

 

 

Troubleshooting Guide.............................................................................E-3 thru E-6

 

 

 

 

Error Codes for the Power Wave

E-7,E-8

 

 

 

 

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Wiring Diagram ....................................................................................Section F-1, F-2

 

 

 

 

Connector Pin Definitions ...........................................................................Section F-3

 

 

 

 

Connection Diagrams...........................................................................Section F-4, F-5

 

 

 

 

Dimension Print............................................................................................Section F-6

 

 

 

 

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Parts Lists .....................................................................................................P377Series

 

 

 

 

________________________________________________________________________

 

 

 

 

 

 

 

 

 

 

Image 7
Contents Power Wave 455/R California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical InstallationMM2 Physical Dimensions Lifting Machine GroundingHigh Frequency Protection Input Connection’A’ Input Fuse and Supply Wire ConsiderationsTWO Power Waves Welding with Multiple Power WavesNegative Electrode Polarity Electrode and Work Cable ConnectionsWork Voltage Sensing Voltage SensingElectrode Voltage Sensing External I/O Connector Control Cable SpecificationsHigh Speed Gear BOX Turn off power at the disconnect switch DIP Switch Settings and LocationsBank S2 Switch Description Operation Safety PrecuationsPower Wave 455/R Limitations General DescriptionRecommended Processes and Equipment Required EquipmentFigure A.4 Case Front ControlsFigure A.5 Constant Voltage WeldingFigure A.6 Pulse WeldingFigure A.7 STT WeldingOptional Equipment AccessoriesFactory Installed Field InstalledPeriodic Maintenance MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingBefore the machine is turned off Using the Status LED to Troubleshoot System ProblemsAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Lit section Output Problems Welding Problems Error Code # Indication Error Codes for the PowerwaveTroubleshooting Power Wavetm 455 / R Wiring Diagram DiagramsPower Wavetm 455 / R Wiring Diagram North American Connector PIN Definitions Hard Automation, Electrode Positive, STT Configuration Connection DiagramPowerwave Dimension Print Power Wave Power Wave 455/R Precaucion Warnung