Lincoln Electric IM690-A manual Welding Sparks can cause fire or explosion, Iii

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SAFETY

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WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir- cuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

Mar ‘95

POWER WAVE 455/R

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Contents Power Wave 455/R Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Technical InstallationMM2 Physical Dimensions Machine Grounding High Frequency ProtectionInput Connection LiftingInput Fuse and Supply Wire Considerations ’A’Welding with Multiple Power Waves TWO Power WavesElectrode and Work Cable Connections Negative Electrode PolarityWork Voltage Sensing Voltage SensingElectrode Voltage Sensing Control Cable Specifications External I/O ConnectorHigh Speed Gear BOX DIP Switch Settings and Locations Turn off power at the disconnect switchBank S2 Switch Description Safety Precuations OperationPower Wave 455/R General Description Recommended Processes and EquipmentRequired Equipment LimitationsCase Front Controls Figure A.4Constant Voltage Welding Figure A.5Pulse Welding Figure A.6STT Welding Figure A.7Accessories Factory InstalledField Installed Optional EquipmentPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideUsing the Status LED to Troubleshoot System Problems Before the machine is turned offAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Lit section Output Problems Welding Problems Error Codes for the Powerwave Error Code # IndicationTroubleshooting Diagrams Power Wavetm 455 / R Wiring DiagramPower Wavetm 455 / R Wiring Diagram North American Connector PIN Definitions Connection Diagram Hard Automation, Electrode Positive, STT ConfigurationPowerwave Dimension Print Power Wave Power Wave 455/R Precaucion Warnung

IM690-A specifications

The Lincoln Electric IM690-A is a sophisticated and versatile multi-process welding machine designed to cater to a wide range of professional welding applications. Combining innovative technology with robust functionality, the IM690-A stands out as a reliable choice for welders across various industries.

One of the primary features of the IM690-A is its multi-process capability, allowing users to perform MIG, TIG, and stick welding with ease. This versatility is essential for welders who need to switch between different welding techniques depending on the project requirements. The machine's advanced control system ensures a smooth transition between processes, optimizing the welder's performance and efficiency.

The IM690-A is powered by a high-performance inverter technology that significantly improves energy efficiency while providing a stable arc. In addition to power efficiency, this technology enables the machine to have a compact design, making it portable and easier to maneuver in tight spaces. The inverter technology also contributes to a reliable and consistent welding output, which is crucial for high-quality welds.

Another notable characteristic of the IM690-A is its user-friendly interface. The machine features a large digital display and intuitive controls, allowing welders to easily adjust settings and monitor performance parameters. This ease of use is particularly beneficial for beginners and experienced welders alike, facilitating quick adjustments during operation.

The IM690-A also incorporates advanced safety features, ensuring the well-being of the operator. Overload protection and automatic thermal shutdown provide peace of mind, allowing users to focus on their work without the constant worry of equipment failure. The rugged construction of the machine adds an extra layer of durability, making it suitable for demanding environments and extensive usage.

Additionally, the IM690-A supports a wide variety of materials and thicknesses, making it ideal for diverse applications, from automotive repair to heavy fabrication. With features like adjustable inductance settings and pre/post gas flow control, users can fine-tune their welding processes for optimal results.

In conclusion, the Lincoln Electric IM690-A is a powerful multi-process welder that combines advanced inverter technology with user-friendly design and safety features. Its versatility, efficiency, and adaptability make it an outstanding choice for professionals seeking a reliable welding solution. Whether you’re working in a shop or on-site, the IM690-A delivers exceptional performance and quality in a compact, durable package.