Lincoln Electric IM690-A manual STT Welding, Figure A.7

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B-7

 

OPERATION

 

B-7

STT WELDING

 

 

 

The pictures illustrate the waveshape of current for the process. They are not drawn to scale, and are intended only for the purpose of showing how the variables effect the waveform.

Trim in the STT mode adjusts the tailout and background portion of the waveform. Trim values greater than 1.0 add more energy to the weld and make the weld puddle hotter; trim values less than 1.0 reduce energy to weld A nominal value of 1.0 will work for most applications.

(See Figure A.7)

FIGURE A.7

Current

Time

Trim 1.50

Trim 1.00

Trim 0.50

For most programs, peak current is adjusted by wave control values. A value of +10.0 maximizes the peak current, while a wave control of -10.0 minimizes peak current. In general, the peak current is proportional torch arc length. (See Figure A.8)

NOTE: The ranges on Wave Control and Trim are dependent on the weld programs. The values shown are typical ranges.

FIGURE A.8

Wave Control +10.0

Wave Control 0.0

Wave Control -10.0

Current

Time

POWER WAVE 455/R

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Contents Power Wave 455/R California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical InstallationMM2 Physical Dimensions High Frequency Protection Machine GroundingInput Connection Lifting’A’ Input Fuse and Supply Wire ConsiderationsTWO Power Waves Welding with Multiple Power WavesNegative Electrode Polarity Electrode and Work Cable ConnectionsWork Voltage Sensing Voltage SensingElectrode Voltage Sensing External I/O Connector Control Cable SpecificationsHigh Speed Gear BOX Turn off power at the disconnect switch DIP Switch Settings and LocationsBank S2 Switch Description Operation Safety PrecuationsPower Wave 455/R Recommended Processes and Equipment General DescriptionRequired Equipment Limitations Figure A.4 Case Front ControlsFigure A.5 Constant Voltage WeldingFigure A.6 Pulse WeldingFigure A.7 STT WeldingFactory Installed AccessoriesField Installed Optional EquipmentPeriodic Maintenance MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingBefore the machine is turned off Using the Status LED to Troubleshoot System ProblemsAuthorized Field Service Facility Troubleshooting GuideContact your local Lincoln Lit section Output Problems Welding Problems Error Code # Indication Error Codes for the PowerwaveTroubleshooting Power Wavetm 455 / R Wiring Diagram DiagramsPower Wavetm 455 / R Wiring Diagram North American Connector PIN Definitions Hard Automation, Electrode Positive, STT Configuration Connection DiagramPowerwave Dimension Print Power Wave Power Wave 455/R Precaucion Warnung