Lincoln Electric IM10020 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibili- ties that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the Possible Cause, generally it states to contact you local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact you local Lincoln Authorized Field Service Facility.

WARNING

ELECTRIC SHOCK CAN KILL.

Turn off machine at the disconnect switch on the rear of the machine and remove main power supply connec-

tions before doing any troubleshooting.

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

TOMAHAWK™ 625

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Contents Tomahawk Safety Depends on YouPLASMA CUTTING or Gouging can be hazardous SafetyElectric and Magnetic Fields Cylinder may explode if damagedPage Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Range Voltage InstallationTechnical Specifications -TOMAHAWK CurrentInput Electrical Connections Safety Precautions Electric Shock can KillSelect Proper Location High Frequency Interference ProtectionOutput Connections GAS Input ConnectionsDescription Safety PrecautionsPreheat Temperature for Plasma Cutting OperationUser Responsibility Design Features AdvantagesConsumable Life Cutting CapabilityLimitations Controls and SettingsFigure B.3 Cutting ProcessElectric Shock can Kill TorchTorch Standoff Procedure RecommendationsPilot ARC Discussion Suggestions for Extra Utility from the Tomahawk 625 System Contact Cutting Setup Torch Part ConfigurationsStandard Cutting Setup Gouging Setup Expendable Parts AccessoriesGeneral Options /ACCESSORIES TorchesThermal Protection MaintenanceROUTINE MAINTENANCE PERIODIC MAINTENANCEHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Tomahawk 625 powers up 1. Turn the output knob to purge Your local Lincoln Authorized Field Service FacilityDry. Remove any scale, rust Symptom Check Enhanced Diagram DiagramsWarnung Keep your head out of fumes