Lincoln Electric IM10020 manual Pilot ARC Discussion, Procedure Recommendations, Torch Standoff

Page 17

B-7

OPERATION

B-7

 

 

 

Replace the nozzle when the orifice exit is eroded away or oval shaped.

After the problem is found, or if there is nothing apparently wrong, reset the machine by turning the power switch OFF and then ON again. (It is possi- ble for electrical noise to trip the safety circuit on rare occasions. This should not be a regular occur- rence.)

If the machine does not reset or continues to trip, consult the Troubleshooting Section.

Use the proper cutting procedures referred to in Procedure Recommendations.

PILOT ARC DISCUSSION

The TOMAHAWK™ 625 has a smooth, continuous pilot arc. The pilot arc is only a means of transferring the arc to the workpiece for cutting. Repeated pilot arc starts, in rapid succession, is not recommended as these starts will generally reduce consumable life. Occasionally, the pilot arc may sputter or start inter- mittently. This is aggravated when the consumables are worn or the air pressure is too high. Always keep in mind that the pilot arc is designed to transfer the arc to the workpiece and not for numerous starts without cutting.

The TOMAHAWK™ 625 does not utilize high frequen- cy starting. When the pilot arc is started, a slight impulse will be felt in the torch handle. This occur- rence is normal and is the mechanism which starts the plasma arc. This impulse can also be used to help troubleshoot a "no start" condition.

PROCEDURE RECOMMENDATIONS

When properly used, plasma arc cutting is a very eco- nomical process. Improper use will result in a very high operating cost.

General - In All Cases

Follow safety precautions as printed throughout this operating manual and on the machine.

If piercing is required, slowly lower the torch at an angle of about 30° to blow the dross away from the torch tip and slowly rotate the torch to a ver- tical position as the arc becomes deeper. This process will blow a lot of molten metal and dross. Be careful! Blow the dross away from the torch, the operator and any flammable objects.

The nozzle should not be dragged on the metal surface. A drag spacer is provided to maintain a consistant touch height. Refer to Touch Parts Configurations in this Section.

Torch Standoff

DRAG1/16”thruStandoff1/16"

Standoff

Where possible, start the cut from the edge of the work piece.

Keep moving! A steady speed is necessary. Do not pause.

TOMAHAWK™ 625

Image 17
Contents Tomahawk Safety Depends on YouPLASMA CUTTING or Gouging can be hazardous SafetyElectric and Magnetic Fields Cylinder may explode if damagedPage Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications -TOMAHAWK InstallationCurrent Range VoltageSelect Proper Location Safety Precautions Electric Shock can KillHigh Frequency Interference Protection Input Electrical ConnectionsOutput Connections GAS Input ConnectionsPreheat Temperature for Plasma Cutting Safety PrecautionsOperation DescriptionUser Responsibility Design Features AdvantagesConsumable Life Cutting CapabilityLimitations Controls and SettingsFigure B.3 Cutting ProcessElectric Shock can Kill TorchTorch Standoff Procedure RecommendationsPilot ARC Discussion Suggestions for Extra Utility from the Tomahawk 625 System Contact Cutting Setup Torch Part ConfigurationsStandard Cutting Setup Gouging Setup General Options /ACCESSORIES AccessoriesTorches Expendable PartsROUTINE MAINTENANCE MaintenancePERIODIC MAINTENANCE Thermal ProtectionHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Tomahawk 625 powers up 1. Turn the output knob to purge Your local Lincoln Authorized Field Service FacilityDry. Remove any scale, rust Symptom Check Enhanced Diagram DiagramsWarnung Keep your head out of fumes