Lincoln Electric IM10020 manual Your local Lincoln Authorized, Field Service Facility

Page 26

E-4

TROUBLESHOOTING

E-4

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

When the trigger is pulled air begins 1. Check the torch consumables to be

to flow, but there is no pilot arc after

sure they are not dirty or greasy,

at least 3 seconds.

and are in good shape. Replace

 

the consumables if necessary.

2.Make sure the air pressure is set correctly.

3.Make sure there are no kinks or restrictions for air flow in the torch cable. Replace cable as needed.

4.If a slight thump cannot be felt in the torch when the trigger is pulled, check for loose connection in the torch head.

5.Possible faulty Inverter board.

The air begins to flow and there is a 1.

Check the torch consumables to

 

very brief arc that snaps out consis-

 

be sure they are in tight, not dirty

 

tently with repeated trigger pulls.

 

or greasy and in good shape.

 

 

 

Replace if necessary.

If all recommended possible areas of

 

 

 

misadjustment have been checked

 

2.

Make sure the air pressure is set and the problem persists, Contact

 

 

correctly.

your local Lincoln Authorized

 

 

 

Field Service Facility.

 

3.

Possible faulty Inverter board.

 

 

 

 

 

The arc starts but sputters badly.

1.

Check the torch consumables to

 

 

 

be sure they are in tight, not dirty

 

 

 

or greasy and in good shape.

 

 

 

Replace if necessary.

 

 

2.

Check air supply for oil or a great

 

 

 

deal of water. If there is oil or a

 

 

 

great deal of water, the air must

 

 

 

be filtered or the machine

 

 

 

switched to nitrogen or bottled air.

 

 

3.

Make sure the air pressure is set

 

 

 

correctly.

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

TOMAHAWK™ 625

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Contents Safety Depends on You TomahawkSafety PLASMA CUTTING or Gouging can be hazardousCylinder may explode if damaged Electric and Magnetic FieldsPage Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Current InstallationTechnical Specifications -TOMAHAWK Range VoltageHigh Frequency Interference Protection Safety Precautions Electric Shock can KillSelect Proper Location Input Electrical ConnectionsGAS Input Connections Output ConnectionsOperation Safety PrecautionsPreheat Temperature for Plasma Cutting DescriptionDesign Features Advantages User ResponsibilityCutting Capability Consumable LifeControls and Settings LimitationsCutting Process Figure B.3Torch Electric Shock can KillTorch Standoff Procedure RecommendationsPilot ARC Discussion Suggestions for Extra Utility from the Tomahawk 625 System Contact Cutting Setup Torch Part ConfigurationsStandard Cutting Setup Gouging Setup Torches AccessoriesGeneral Options /ACCESSORIES Expendable PartsPERIODIC MAINTENANCE MaintenanceROUTINE MAINTENANCE Thermal ProtectionTroubleshooting HOW to USE Troubleshooting GuideTroubleshooting Tomahawk 625 powers up 1. Turn the output knob to purge Field Service Facility Your local Lincoln AuthorizedDry. Remove any scale, rust Symptom Check Diagrams Enhanced DiagramWarnung Keep your head out of fumes