Lincoln Electric IM610-A Select Suitable Location, Stacking, Tilting, Work Clamp Installation

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A-3

INSTALLATION

A-3

SELECT SUITABLE LOCATION

Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and left side and out the front of the unit. A location that minimizes the amount of smoke and dirt drawn into the louvers reduces the chance of dirt accumulation that can block air passages and cause overheating.

Work Clamp Installation

Attach the work clamp per the following:

1.Unplug the machine or turn the power switch to the “OFF” position.

2.Insert the work cable terminal lug with the larger hole through the strain relief hole in the work clamp as shown in Figure A-3.

STACKING

3. Fasten securely with the bolt and nut provided.

SP-175 Plusʼ cannot be stacked.

FIGURE A.3

TILTING

Each machine must be placed on a secure, level sur- face, or on a recommended undercarriage. The machine may topple over if this procedure is not fol- lowed.

OUTPUT CONNECTIONS

Refer to Figure A.2.

1.Work Cable Access Hole.

2.Gun Cable and Control Lead Access Hole.

Strain Relief Hole

Work Cable

Nut & Bolt

Work Clamp

Work Cable Installation

3.

Connector Block.

Refer to Figure A.2.

 

 

4.

Gun Trigger Lead Connectors.

1.

Open the wire feed section door on the right side of

5.

Positive (+) and negative (–) output terminals.

 

the SP-175 Plus .

 

 

6.

Wire Feed Gearbox and Gun Connector Block

2.

Pass the end of the work cable that has the termi-

7.

Cable Clamp

 

nal lug with the smaller hole through the Work

 

 

Cable Access Hole (1) in the case front.

8.Thumbscrew - Secures gun and cable assembly

9.Optional Spot/Stitch Timer Kit see Accessories.

FIGURE A.2

WELDING AMP RANGE 25-125

SP-175 Plus

5

8

49

-

1

2

3

6

7

 

SP-175 PLUS

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Contents SP-175 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Installation Safety PrecautionsRead entire installation section before starting Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationWork Cable Installation StackingConnecting Gun Cable to the SP-175 Plus GUN InstallationGAS Connection Gas Solenoid Inlet Fitting Power Input Cable Input ConnectionsElectrical Input Connection for Rated Output Line Cord ConnectionVolt Input Connection Fumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilityWelding Operations Wire LoadingSequence of Operation Friction Brake Adjustments Wire ThreadingShielding Gas Making a WeldCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process For Fcaw Innershield Process Common MetalsJoint Types and Positions Butt WeldsPenetration Welding In The Vertical PositionFillet Welds Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the Self Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitReplacement Parts Innershield Fcaw ConversionItems Requiring no Maintenance MaintenanceMaintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging Drive Roll Changing the Contact TIPRoll onto the drive shaft SP-175 Plus Changing Liner Liner trim lengthGUN Handle Parts Figure D.3 SP-125 PlusTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionGAS Flow Problems Welding Problems Wiring Diagrams SP-175 Plus Wiring Diagram CodePage Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung