Lincoln Electric IM610-A manual Changing Liner, Liner trim length

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D-4	MAINTENANCE		D-4
	1-1/4 (31.8 mm)	CHANGING LINER
	Liner Trim Length

		Gas Diffuser
		Gas Nozzle or
Set Screw	Brass Cable	Gasless Nozzle
Set Screw	Brass Cable
	Connector

Liner Assembly

(Liner bushing to be sealed tight against brass cable connector)

FIGURE D.2

Liner trim length

NOTICE: The variation in cable lengths prevents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in another gun unless it can meet the liner cutoff length requirement. Refer to Figure D.2.

1.Remove gun and cable assembly from machine.

2.Remove the gas nozzle from the gun by unscrewing counter-clockwise.

3.Remove the existing contact tip from the gun by unscrewing counter-clockwise.

4.Remove the gas diffuser from the gun tube by unscrewing counter-clockwise.

5.Lay the gun and cable out straight on a flat sur- face. Loosen the set screw located in the brass connector at the wire feeder end of the cable. Pull the liner out of the cable.

6.Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is stenciled appropriately for the wire size being used.

7.Fully seat the liner bushing into the connector. Tighten the set screw on the brass cable con- nector. At this time, the gas diffuser should not be installed onto the end of the gun tube.

8.With the gas nozzle and diffuser removed from the gun tube, be sure the cable is straight, and then trim the liner to the length shown in the Figure D.2. Remove any burrs from the end of the liner.

9.Screw the gas diffuser onto the end of the gun tube and securely tighten.

10.Replace the contact tip and nozzle.

SP-175 PLUS

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Contents SP-175 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Installation Safety PrecautionsRead entire installation section before starting Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationWork Cable Installation StackingGAS Connection GUN InstallationConnecting Gun Cable to the SP-175 Plus Gas Solenoid Inlet Fitting Power Input Cable Input ConnectionsVolt Input Connection Line Cord ConnectionElectrical Input Connection for Rated Output Fumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilitySequence of Operation Wire LoadingWelding Operations Friction Brake Adjustments Wire ThreadingShielding Gas Making a WeldProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection For Fcaw Innershield Process Common MetalsJoint Types and Positions Butt WeldsFillet Welds Welding In The Vertical PositionPenetration Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the Self Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitReplacement Parts Innershield Fcaw ConversionItems Requiring no Maintenance MaintenanceMaintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollRoll onto the drive shaft SP-175 Plus Changing the Contact TIPChanging Drive Roll Changing Liner Liner trim lengthGUN Handle Parts Figure D.3 SP-125 PlusTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionGAS Flow Problems Welding Problems Wiring Diagrams SP-175 Plus Wiring Diagram CodePage Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung