Lincoln Electric IM610-A manual GAS Flow Problems

Page 42

E-3

 

 

TROUBLESHOOTING

 

 

 

E-3

 

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

 

 

 

 

No wire feed when gun trigger is

 

 

1.

If the wire drive motor is running

 

 

 

 

 

 

 

pulled. Fan runs, gas flows and

 

 

 

check to see if the correct wire

 

 

 

 

 

 

 

machine has correct open circuit

 

 

 

is in the machine.

 

 

 

 

 

 

 

voltage (33 VDC maximum) – weld

 

 

 

 

 

 

 

 

 

 

 

output.

 

 

2.

If the wire drive motor is running

 

 

 

 

 

 

 

 

 

 

 

 

make sure that the correct drive

 

 

 

 

 

 

 

 

 

 

 

 

rolls are installed in the

 

 

Contact your local Lincoln

 

 

 

 

 

 

 

 

machine.

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

3.

Check for clogged cable liner or

 

 

 

 

 

 

 

 

 

 

 

 

feeding problems.

 

 

 

 

 

 

 

 

 

 

 

4.

Check brake adjustment (could

 

 

 

 

 

 

 

 

 

 

 

 

be too tight).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire feed speed motor runs very

 

 

1.

Make sure that the wire speed

 

 

 

 

 

 

 

fast. Weld output, gas flow and fan

 

 

 

control is not set at maximum.

 

 

 

 

 

 

 

operate normally.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

 

 

 

 

Low or no gas flow when gun

 

 

1.

Check gas supply, flow regulator

 

 

 

 

 

trigger is pulled. Wire feed, weld

 

 

 

and gas hoses.

 

 

 

 

 

output and fan operate normally.

 

 

 

 

 

 

Contact your local Lincoln

 

 

 

 

 

2.

Check gun connection to

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

machine for obstruction or leaky

 

 

 

 

 

 

 

 

 

seals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-175 PLUS

Image 42
Contents SP-175 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a LʼArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Installation Installation Safety PrecautionsRead entire installation section before starting Identify and Locate ComponentsSelect Suitable Location Work Clamp InstallationWork Cable Installation StackingGUN Installation Connecting Gun Cable to the SP-175 PlusGAS Connection Gas Solenoid Inlet Fitting Power Input Cable Input ConnectionsLine Cord Connection Electrical Input Connection for Rated OutputVolt Input Connection Fumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilityWire Loading Welding OperationsSequence of Operation Friction Brake Adjustments Wire ThreadingShielding Gas Making a WeldChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process For Fcaw Innershield Process Common MetalsJoint Types and Positions Butt WeldsWelding In The Vertical Position PenetrationFillet Welds Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the Self Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitReplacement Parts Innershield Fcaw ConversionItems Requiring no Maintenance MaintenanceMaintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollRoll onto the drive shaft SP-175 Plus Changing Liner Liner trim lengthGUN Handle Parts Figure D.3 SP-125 PlusTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Recommended Course of ActionGAS Flow Problems Welding Problems Wiring Diagrams SP-175 Plus Wiring Diagram CodePage Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung