Lincoln Electric IM604-B manual Maintenance, CH20S, Overspeed is Hazardous

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MAINTENANCE

Safety Precautions

WARNING

Have qualified personnel do maintenance and troubleshooting work.

Turn the engine off before working inside the machine.

Remove guards only when necessary to perform maintenance, and replace them when the maintenance requiring their removal is complete.

If guards are missing from a machine, obtain replacements from a Lincoln Distributor. (See Machine Parts List.)

Read the Safety Precautions in the front of this manu- al and the engine instruction manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. keep hands, hair, clothing, and tools away from gears, fans, and all other moving parts when starting, operating, or repair- ing the equipment.

Routine Maintenance

1.At the end of each day’s use, make certain that the valve on the LPG fuel supply cylinder is closed. Check the crankcase oil level, add oil if needed.

CAUTION

Make certain that the oil filler cap is securely tight- ened after checking or adding oil. If the cap is not tight, oil consumption can increase significantly which may be evidenced by white smoke coming from the exhaust.

2.OIL - Maintenance schedule for changing the oil and oil filter after break-in:

 

Kohler

 

CH20S

 

 

Oil

100 hr

 

 

Oil Filter

200 hr

 

 

The above schedule is for normal operating condi-

More frequent oil changes are required with dusty, high temperature and other severe operating condi- tions. Refer to the maintenance section of the Engine Owner's Manual for more information.

NOTE: Engine life will be reduced if the oil and oil filter are not changed according to the manufacturer’s recommendation.

3.Air Cleaner - With normal operating conditions, the maintenance schedule for cleaning and re-oil- ing the foam pre-filter is every 25 hours and replacement of the air cleaner filter every 100 hours. More frequent servicing is required with dusty operating conditions. Refer to the mainte- nance section of the Engine Owner’s Manual for more information.

4.Refer to the maintenance section of the Engine Owner’s Manual for the maintenance schedule, spark plug servicing and cooling system servic- ing.

5.Blow out the machine with low pressure air periodically. In particularly dirty locations, this may be required once a week.

6.Output Ranger Selector and Polarity Switches: Switch contacts should not be greased. To keep contacts clean, rotate the switch through its entire range frequently. Good practice is to turn the han- dle from maximum to minimum setting twice each morning before starting to weld.

Engine Adjustments

OVERSPEED IS HAZARDOUS

WARNING

The maximum allowable high idle speed for this machine is 3750 RPM, no load. Do NOT tamper with governor components or setting or make any other adjustments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

RANGER 8 LPG

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Contents Ranger LPG Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Ranger 8 LPGTable of Contents Design Features Other FeaturesAuxiliary Power General DescriptionSpecifications MachineEngine Output Optional Equipment Field Installed Remote Control Receptacle Kit K892-1 IncludesWire Feed Recommended EquipmentStick TIGInstallation Instructions Safety PrecautionsSpark Arrester TrailersPre-Operation Service LPG- fuel can cause fire or explosionFuel OilWelding Output Cables AWGAngle of Operation Location / Ventilation High Altitude OperationOperating InstructionsEngine ON-OFF Switch Engine Start Push-Button SwitchIdler Switch Welder Controls Function and OperationBreak-in Period Welding ProcessStopping the Engine Stick Constant Current WeldingAuxiliary Power Wire Feed Welding Processes Constant VoltageSummary of Welding Processes 115V Duplex ReceptaclesAuxiliary Power While Welding Simultaneous Welding and PowerStandby Power Connections 115/230 Volt Dual Voltage ReceptacleConnection of Ranger 8 to Premises Wiring Table A.2 Electrical Device USE with the Ranger 8 LPG Type Common Electrical Devices Possible ConcernsMaintenance CH20SOverspeed is Hazardous Fram CA79 Champion RC12YCTroubleshooting Trouble Cause What to doTroubleshooting Wiring Diagram CCWDiagrams Ranger 8 LPG Code 10937 only Onan / Kohler CSALPG Connection Diagrams Ranger 8 / LN-25 Across the ARC Connection DiagramDimension Dimension Print Ranger 8 LPG KohlerPrint Ranger 8 LPG Ranger 8 LPG Ranger 8 LPG How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Basic CoursePrecaucion Warnung