Lincoln Electric IM587-B manual Contact your local Lincoln Authorized Field Service Facility

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E-4

TROUBLESHOOTING

E-4

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

 

Speed does not change when weld

1.

Run-in and weld speeds are set

 

current flows.

 

to the same value.

 

 

2.

Current sensing reed switch is not

 

 

 

operating properly.

 

 

3.

The wiring from the control p.c.

 

 

 

board to the weld current sensing

 

 

 

reed switch is damaged.

 

 

4.

Damaged control p.c. board.

 

 

 

 

 

Voltmeter does not function proper- 1.

The work sense lead (#21) or the

 

ly. Welding may or may not vary

 

electrode sense lead (#67) may

 

from normal procedure. Wire feeds

 

have intermittent or poor connec-

 

properly.

 

tions.

 

 

2.

Improper power source selection

 

 

 

on the control p.c. board.

 

 

3.

Control p.c. board failure.

 

 

 

 

 

 

Cold feed forward or cold feed

1.

The connector from the control

 

reverse buttons on keypad do not

 

p.c. board to the display p.c.

 

work, but motor control otherwise

 

board or the connector from the

 

functions properly.

 

display p.c. board to the keypad

 

 

 

are loose or improperly inserted.

 

 

2.

Damaged keypad

 

 

3.

Damaged display p.c. board.

 

 

4.

Damaged control p.c. board.

 

 

 

 

 

 

Gas purge key does not operate

1.

The connector from the control

 

the gas solenoid, but gas flow does

 

p.c. board to the display p.c.

 

occur while welding.

 

board or the connector from the

 

 

 

display p.c. board to the keypad

 

 

 

are loose or improperly inserted.

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

2.Damaged keypad

3.Damaged display p.c. board.

3.Damaged control p.c. board.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-10

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Contents LN-10 Heads & Controls IM587-B Safety Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiMar. ʻ93 Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTable of Contents Vii Diagrams Section FP311 Series General Description LN-10Safety Precautions Installation of the LN-10 Boom Mount Wire Feeder ComponentsMounting the 10 Series Double Header Wire Drive Recommended Processes and EquipmentConnecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive Unit K679-1 orMounting the LN-10 Control Box Wire Drive Speed Range Selection Control Speed Range SettingSeries Wire Drive Ratio Selection Electrode RoutingWire Feed Drive Roll Kits Procedure to Install Drive Roll and Wire GuidesSynergic 7F Wire Drive 4-Roll Kits KP655 and KP656 Series Wire Drive Roll Kit Installation KP1505 and KP1507GUN and Cable Assemblies with Standard Connection GUN and Cable Assemblies with FAST-MATE ConnectionGmaw Guns Innershield GunsSeries Wire Drive Water Connections for Water Cooled Guns Gun Cable Connection with Fast-Mate ConnectionGmaw Shielding Gas Cylinder may explode if damagedElectrical Installation Input Cable LN-10 Control to Power SourceOptional Features Installation Dual Procedure Switch OptionsBoom and Bench Conversions Materials Required for bench to boom conversionLN-10 Control DIP Switch Setup Safety PrecautionsSetup DIP Switch Access Operating InstructionsWire Drive Head Selection Setting the DIP SwitchesWelding Power Source Selection Metric/English Wire Feed Speed Display Selection Step Trigger Mode Operation SelectionRobotics Mode Selection Security Mode SelectionMaximum Limits Setting Mode Selection S2 switch 2 on = 4-Step without current interlock operationMinimum Limits Setting Mode Selection S2 switch 6 on Minimum Limits Setting mode onPower-Down Save Keypad and Display OperationKeypad and Display Description Operation KeysTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Security Mode Control Select key enables operator toAcceleration Selection Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Dual Procedure Remote Control K1449-1 Wire Reel Loading READI-REELS, Spools or CoilsFeeding Electrode and Brake Adjustment Drive Roll Pressure SettingGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Feed Overload Protection Wire Reel ChangingGrounding Lead Protector Explanation of Prompting and Error Messages Display Prompt or ErrorWire Size Solid Steel Electrode Cored ElectrodeAluminum Electrode Aluminum Electrode For use with Binzel Guns OnlyK683-3 Dual Procedure Switch K1449-1 Dual Procedure Remote ControlK683-1 Dual Procedure Switch GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1558-1 Remote Switch Interface Module K1634-1 Wire Reel Enclosure KITK1561-1 Robotics Interface Module K1557-1 Swivel MountMaintenance Routine MaintenanceAvoiding Wire Feeding Problems Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideAuthorized Field Service Facility Contact your local LincolnProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Procedure for Replacing PC Boards Electric Shock can killDiagrams Diagrams 10-STT/ Wire DRI VE Dimension Print Wire Drive Dimension Print Boom Model Control Box Precaucion Warnung

IM587-B specifications

The Lincoln Electric IM587-B is a versatile and innovative welding machine designed to meet the diverse needs of professionals in industrial welding applications. This compact yet powerful machine is part of Lincoln Electric's well-established line of welding solutions and features a number of advanced technologies that enhance performance, reliability, and ease of use.

One of the standout characteristics of the IM587-B is its multi-process capability. This machine supports multiple welding processes, including MIG, TIG, and stick welding, making it suitable for a wide range of materials and applications. This versatility allows users to tackle different projects without the need for multiple machines, saving both time and cost.

The IM587-B is powered by a robust inverter technology, which provides a smooth and stable arc while optimizing energy consumption. Inverter technology is known for its lightweight design and enhanced portability, making the IM587-B easy to transport to job sites or move around in the workshop. The inverter also contributes to improved duty cycles, allowing for longer periods of welding without overheating.

Another significant feature of the IM587-B is its advanced control panel, which offers intuitive operation with easy-to-read digital displays. Users can quickly adjust settings for voltage, wire feed speed, and other parameters, ensuring optimal performance for different welding tasks. This user-friendly interface is particularly advantageous for both novice and experienced welders, as it minimizes the learning curve and increases productivity.

Safety is a critical consideration in any welding operation, and the IM587-B incorporates several protective features. This includes thermal overload protection, which safeguards the machine from overheating, as well as input power protection to ensure stable operation. Additionally, the machine is designed with a durable casing that can withstand the rigors of industrial environments.

The Lincoln Electric IM587-B also boasts impressive welding capabilities, with the ability to handle a variety of materials, from mild steel to stainless steel and aluminum. Its weld quality is enhanced by features such as adjustable inductance control, which allows users to refine the arc characteristics, resulting in cleaner welds with less spatter.

In summary, the Lincoln Electric IM587-B is a highly capable welding machine that combines advanced technology, user-friendly features, and exceptional versatility. With its multi-process capabilities, lightweight inverter design, intuitive controls, and robust safety features, it is an excellent choice for professionals looking to achieve high-quality welds across various applications. This machine not only meets the demands of industry but also adapts to the evolving needs of today's welders.