Lincoln Electric IM587-B manual General Description, LN-10

Page 9

A-1

 

 

 

 

INSTALLATION

 

 

 

 

A-1

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS – LN-10 Heads & Controls

 

 

 

 

 

 

 

 

 

 

 

 

SPEC.#

TYPE

WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER

 

 

LOW SPEED RATIO

 

HIGH SPEED RATIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed

 

Wire Size

Speed

 

Wire Size

 

 

 

 

 

Solid

Cored

 

 

 

 

Solid

Cored

K1563-1,-3

10 Series

35-500 IPM

.025

- 3/32 in.

.035 - .120 in

.50 -

750 IPM

 

.025 - 1/16 in.

.035 - 5/64 in.

Std Drive

Boom Mount

(0.89-12.7 M/M)

(0.6 - 2.4 mm)

(0.9 - 3.0 mm)

(1.25

- 19.0 M/M)

 

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

K1563-2,-4

10 Series

55 - 825 IPM

.025

- 1/16 in.

.035 - 5/64 in.

80 - 1250 IPM

 

.025 - .045 in.

.035 - .045 in.

Hi-Speed

Boom Mount

(1.40 - 21.0 M/M)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

(2.00

- 31.8 M/M)

 

(0.6 - 1.2 mm)

(0.9 - 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

K679-1

Synergic 7F*

50 - 770 IPM

.025

- 1/16 in.

.035 - 5/64 in.

 

---

 

 

---

---

Std Drive

Boom Mount

(1.27 - 19.5 M/M)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K679-2

Synergic 7F*

---

 

---

---

80 - 1200 IPM

 

.025 - .045 in.

.035 - .045 in.

Hi-Speed

Boom Mount

 

 

 

 

(2.00

- 30.5 M/M)

 

(0.6 - 1.2 mm)

(0.9 - 1.2 mm)

 

 

 

 

 

 

 

 

 

 

 

 

K1559-1,-3

LN-10

35-500 IPM

.025

- 3/32 in.

.035 - .120 in.

50 -

750 IPM

 

.025 - 1/16 in.

.035 - 5/64 in.

Std Drive

Bench Model

(0.89-12.7 M/M)

(0.6 - 2.4 mm)

(0.9 - 3.0 mm)

(1.25

- 19.0 M/M)

 

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

 

 

 

 

 

 

 

 

 

 

 

K1559-2,-4

LN-10

55 - 825 IPM

.025

- 1/16 in.

.035 - 5/64 in.

80 - 1250 IPM

 

.025 - .045 in.

.035 - .045 in.

Hi-Speed

Bench Model

(1.40 - 21.0 M/M)

(0.6 - 1.6 mm)

(0.9 - 2.0 mm)

(2.00

- 31.8 M/M)

 

(0.6 - 1.2 mm)

(0.9 - 1.2 mm)

SPEC.#

TYPE

CONTROLS, HEADS AND COMPLETE UNITS

 

TEMPERATURE RATING

INPUT POWER

PHYSICAL SIZE•

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

 

Height

Width

Depth

Weight

Operating

Storage

K1562-1Δ,-2Δ

LN-10

40-42 Vac + 10%

14.80 “

14.20 “

4.20 “

18.0

Lbs

 

 

 

Control

Controls

4.0 Amps 50/60 Hz (K1562-1)

(375.9 mm)

( 360.7mm)

(106.7 mm)

(8.2

Kg)

 

 

 

 

 

6.0 Amps 50/60 Hz (K1562-2)

 

 

 

 

 

 

 

 

K1563-1Δ,-3Δ

10 Series

 

7.81 “

14.71 “

11.00“

25.0 Lbs

K-1563-1,-2

 

 

Std Drive

Boom Mount

 

(198.4 mm)

(373.6 mm)

(27.94 mm)

(11.3 Kg)

 

 

 

 

 

 

 

 

 

 

 

 

30.0 Lbs

K-1563-3,-4

 

 

K1563-2,-4

 

 

 

 

 

(13.6

Kg)

 

 

 

 

 

 

 

 

 

 

Hi-Speed

 

 

 

 

 

 

 

 

+40°C +40°C

 

 

 

 

 

 

 

 

 

to

to

K679-1

Synergic 7F*

 

11.5“

7.16“

8.06“

16.5 Lbs

 

-20°C

-40°C

Std Drive

Boom Mount

 

( 285.8mm)

(181.9 mm)

(204.7mm)

(7.5 Kg.)

 

 

 

K679-2

Synergic 7F*

 

 

 

 

 

 

 

 

 

Hi-Speed

Boom Mount

 

 

 

 

 

 

 

 

 

K1559-1,-3

LN-10

40-42 Vac + 10%

20.46 “

14.73 “

30.35 “

65.0 Lbs

K-1559-1,-2

 

 

Std Drive

Bench Model 4.0 Amps 50/60 Hz (K1559-1,-2) (519.7 mm)

(366.5 mm)

(770.9 mm)

(29.5 Kg)

 

 

 

 

 

 

 

6.0 Amps 50/60 Hz (K1559-3,-4)

 

 

 

70.0 Lbs

K-1559-3,-4

 

 

K1559-2,-4

 

 

 

 

 

(31.8 Kg)

 

 

 

 

 

 

 

 

 

 

Hi-Speed

 

 

 

 

 

 

 

 

 

 

• Excluding Wire Reel

Δ Included with K1561-Series, LN-10 Boom Packages

*Synergic 7F wire drives use 4-roll drives with 2 driven rolls(Drive roll kits not common with 10 Series heads)

GENERAL DESCRIPTION

The LN-10 is a modular line of 42VAC input 4-roll wire feed- ers. A single control with dual procedure presettability of wire feed speed (in IPM or M/min) and arc voltage is used with a single DC welding power source.

The LN-10 models have controls providing keypad or remote selectability of either of two procedures.

The units offer 4 independently selectable gun trigger modes for each procedure; cold feed, 2 step and 4-step trig- ger and spot weld mode.

Also, 4 selectable, presettable timers for each procedure; preflow, postflow, burnback and spot weld time.

Arc starting can be optimized for each procedure with 5 selectable wire feed acceleration rates, and independent control of slower run-in procedure.

A gas purge key is provided, as well as cold feed forward and reverse keys with independently adjustable forward feed speed setting.

LN-10

Image 9
Contents LN-10 Heads & Controls IM587-B Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionMar. ʻ93 On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Diagrams Section F ViiP311 Series LN-10 General DescriptionInstallation of the LN-10 Boom Mount Wire Feeder Components Safety PrecautionsMounting the 10 Series Double Header Wire Drive Recommended Processes and EquipmentMounting Synergic 7F Wire Drive Unit K679-1 or Connecting Wire Drive Unit to Control BoxMounting the LN-10 Control Box Control Speed Range Setting Wire Drive Speed Range SelectionSeries Wire Drive Ratio Selection Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsSynergic 7F Wire Drive 4-Roll Kits KP655 and KP656 Series Wire Drive Roll Kit Installation KP1505 and KP1507GUN and Cable Assemblies with FAST-MATE Connection GUN and Cable Assemblies with Standard ConnectionGmaw Guns Innershield GunsGun Cable Connection with Fast-Mate Connection Series Wire Drive Water Connections for Water Cooled GunsGmaw Shielding Gas Cylinder may explode if damagedInput Cable LN-10 Control to Power Source Electrical InstallationDual Procedure Switch Options Optional Features InstallationBoom and Bench Conversions Materials Required for bench to boom conversionSafety Precautions LN-10 Control DIP Switch SetupSetup DIP Switch Access Operating InstructionsSetting the DIP Switches Wire Drive Head SelectionWelding Power Source Selection Step Trigger Mode Operation Selection Metric/English Wire Feed Speed Display SelectionSecurity Mode Selection Robotics Mode SelectionMaximum Limits Setting Mode Selection S2 switch 2 on = 4-Step without current interlock operationS2 switch 6 on Minimum Limits Setting mode on Minimum Limits Setting Mode SelectionKeypad and Display Operation Power-Down SaveKeypad and Display Description Operation KeysTrigger Mode Selection Trigger Mode Select KeyDisplay Control Keys Control Select key enables operator to Security ModeAcceleration Selection Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Wire Reel Loading READI-REELS, Spools or Coils Dual Procedure Remote Control K1449-1Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentProcedure for Setting Angle of Feedplate GAS Guard Regulator SettingMaking a Weld Wire Reel Changing Wire Feed Overload ProtectionGrounding Lead Protector Display Prompt or Error Explanation of Prompting and Error MessagesCored Electrode Wire Size Solid Steel ElectrodeAluminum Electrode Aluminum Electrode For use with Binzel Guns OnlyK1449-1 Dual Procedure Remote Control K683-3 Dual Procedure SwitchK683-1 Dual Procedure Switch GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1634-1 Wire Reel Enclosure KIT K1558-1 Remote Switch Interface ModuleK1561-1 Robotics Interface Module K1557-1 Swivel MountRoutine Maintenance MaintenanceAvoiding Wire Feeding Problems Periodic MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams 10-STT/ Wire DRI VE Dimension Print Wire Drive Dimension Print Boom Model Control Box Precaucion Warnung

IM587-B specifications

The Lincoln Electric IM587-B is a versatile and innovative welding machine designed to meet the diverse needs of professionals in industrial welding applications. This compact yet powerful machine is part of Lincoln Electric's well-established line of welding solutions and features a number of advanced technologies that enhance performance, reliability, and ease of use.

One of the standout characteristics of the IM587-B is its multi-process capability. This machine supports multiple welding processes, including MIG, TIG, and stick welding, making it suitable for a wide range of materials and applications. This versatility allows users to tackle different projects without the need for multiple machines, saving both time and cost.

The IM587-B is powered by a robust inverter technology, which provides a smooth and stable arc while optimizing energy consumption. Inverter technology is known for its lightweight design and enhanced portability, making the IM587-B easy to transport to job sites or move around in the workshop. The inverter also contributes to improved duty cycles, allowing for longer periods of welding without overheating.

Another significant feature of the IM587-B is its advanced control panel, which offers intuitive operation with easy-to-read digital displays. Users can quickly adjust settings for voltage, wire feed speed, and other parameters, ensuring optimal performance for different welding tasks. This user-friendly interface is particularly advantageous for both novice and experienced welders, as it minimizes the learning curve and increases productivity.

Safety is a critical consideration in any welding operation, and the IM587-B incorporates several protective features. This includes thermal overload protection, which safeguards the machine from overheating, as well as input power protection to ensure stable operation. Additionally, the machine is designed with a durable casing that can withstand the rigors of industrial environments.

The Lincoln Electric IM587-B also boasts impressive welding capabilities, with the ability to handle a variety of materials, from mild steel to stainless steel and aluminum. Its weld quality is enhanced by features such as adjustable inductance control, which allows users to refine the arc characteristics, resulting in cleaner welds with less spatter.

In summary, the Lincoln Electric IM587-B is a highly capable welding machine that combines advanced technology, user-friendly features, and exceptional versatility. With its multi-process capabilities, lightweight inverter design, intuitive controls, and robust safety features, it is an excellent choice for professionals looking to achieve high-quality welds across various applications. This machine not only meets the demands of industry but also adapts to the evolving needs of today's welders.