Lincoln Electric IM587-B Procedure for Setting Angle of Feedplate, GAS Guard Regulator Setting

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OPERATION

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1)Press end of gun against a solid object that is electrically isolated from the welder output and press the gun trigger for several seconds.

2)If the wire "birdnests", jams, or breaks at the drive roll, the drive roll pressure is too great. Back the pressure setting out 1/2 turn, run new wire through gun, and repeat above steps.

3)If the only result is drive roll slippage, disengage the gun, pull the gun cable forward about 6" (150 mm). There should be a slight waviness in the exposed wire. If there is no waviness, the pres- sure is too low. Increase the pressure setting turn, reconnect the gun, tighten locking clamp and repeat the above steps.

PROCEDURE FOR SETTING ANGLE OF FEEDPLATE

1)Loosen the clamping collar screw using a 3/16" Allen wrench. The clamping collar screw is accessed from the bottom of the feedplate. It is the screw which is perpendicular to the feeding direction.

2)Rotate feedplate to the desired angle and tighten clamping collar screw.

GAS GUARD REGULATOR SETTING

NOTE: Gas supply pressure must be regulated to a maximum of 80 psi(5.5 bar).

1)With the gas supply shut off, the Gas Guard regu- lator flow adjusting Key should be set to maximum (full clockwise) which is rated to be 60 SCFH (28 l/min).

2)Adjust gas supply flow rate for a level higher than will be required, then adjust Gas Guard flow adjusting Key counterclockwise to the desired gas flow rate.

MAKING A WELD

1)Use only a Lincoln Electric recommended constant voltage DC power source compatible with the LN- 10 Wire Feeder.

2)Properly connect the electrode and work leads for the correct electrode polarity.

3)Use the Mode Selection key to set desired trigger mode for each procedure. (Refer to “Trigger Mode Selection” in this section)

4)Use Control Select and encoder knobs to set desired Weld feed speed and voltage then Run-in speed and voltage to optimize arc starting. (Set for each proce- dure if using front panel, remote control or optional dual procedure switch.) (Refer to “Operation Keys” and “Display Control Keys” in this section)

5)Adjust the wire feed acceleration if desired, for each feeder and procedure. (Refer to “Acceleration Selection” in this section)

6)Use Timer Select and Voltage Encoder knob to set desired timers. (Refer to “Trigger Mode Selection” in this section)

7)Feed the electrode through the gun and cable and then cut the electrode within approximately .38" (9.5 mm) of the end of the contact tip for solid wire and within approximately .75" (19mm) of the exten- sion guide for cored wire.

8)Connect work cable to metal to be welded. Work cable must make good electrical contact to the work. The work must also be grounded as stated in "Arc Welding Safety Precautions".

WARNING

When using an Open Arc process, it is necessary to use correct eye, head, and body protection.

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9)If used, be sure shielding gas valve is turned on.

10)Position electrode over joint. End of electrode may be lightly touching the work.

11)Lower welding helmet, close gun trigger, and start welding. Hold the gun so the contact tip to work distance gives the correct electrical stickout as required for the procedure being used.

12)To stop welding, release the gun trigger and then pull the gun away from the work after the arc goes out and Postflow time, if used, is over.

13)If necessary to optimize arc starting, readjust wire speed acceleration, (Refer to “Acceleration Selection” in this section) and/or Run-In speed, (Refer to “Display Control Keys” in this section).

LN-10

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Contents LN-10 Heads & Controls IM587-B Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionMar. ʻ93 On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents P311 Series Diagrams Section FVii LN-10 General DescriptionInstallation of the LN-10 Boom Mount Wire Feeder Components Safety PrecautionsMounting the 10 Series Double Header Wire Drive Recommended Processes and EquipmentMounting the LN-10 Control Box Mounting Synergic 7F Wire Drive Unit K679-1 orConnecting Wire Drive Unit to Control Box Control Speed Range Setting Wire Drive Speed Range SelectionSeries Wire Drive Ratio Selection Electrode RoutingProcedure to Install Drive Roll and Wire Guides Wire Feed Drive Roll KitsSynergic 7F Wire Drive 4-Roll Kits KP655 and KP656 Series Wire Drive Roll Kit Installation KP1505 and KP1507GUN and Cable Assemblies with FAST-MATE Connection GUN and Cable Assemblies with Standard ConnectionGmaw Guns Innershield GunsGun Cable Connection with Fast-Mate Connection Series Wire Drive Water Connections for Water Cooled GunsGmaw Shielding Gas Cylinder may explode if damagedInput Cable LN-10 Control to Power Source Electrical InstallationDual Procedure Switch Options Optional Features InstallationBoom and Bench Conversions Materials Required for bench to boom conversionSafety Precautions LN-10 Control DIP Switch SetupSetup DIP Switch Access Operating InstructionsWelding Power Source Selection Setting the DIP SwitchesWire Drive Head Selection Step Trigger Mode Operation Selection Metric/English Wire Feed Speed Display SelectionSecurity Mode Selection Robotics Mode SelectionMaximum Limits Setting Mode Selection S2 switch 2 on = 4-Step without current interlock operationS2 switch 6 on Minimum Limits Setting mode on Minimum Limits Setting Mode SelectionKeypad and Display Operation Power-Down SaveKeypad and Display Description Operation KeysDisplay Control Keys Trigger Mode SelectionTrigger Mode Select Key Control Select key enables operator to Security ModeAcceleration Selection Digital Memory VoltmeterMaximum and Minimum Limits Setting Modes Wire Reel Loading READI-REELS, Spools or Coils Dual Procedure Remote Control K1449-1Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentMaking a Weld Procedure for Setting Angle of FeedplateGAS Guard Regulator Setting Grounding Lead Protector Wire Reel ChangingWire Feed Overload Protection Display Prompt or Error Explanation of Prompting and Error MessagesCored Electrode Wire Size Solid Steel ElectrodeAluminum Electrode Aluminum Electrode For use with Binzel Guns OnlyK1449-1 Dual Procedure Remote Control K683-3 Dual Procedure SwitchK683-1 Dual Procedure Switch GUN Adapters for 10 Series Wire DriveGUN and Cable Assemblies K1634-1 Wire Reel Enclosure KIT K1558-1 Remote Switch Interface ModuleK1561-1 Robotics Interface Module K1557-1 Swivel MountRoutine Maintenance MaintenanceAvoiding Wire Feeding Problems Periodic MaintenanceHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams 10-STT/ Wire DRI VE Dimension Print Wire Drive Dimension Print Boom Model Control Box Precaucion Warnung

IM587-B specifications

The Lincoln Electric IM587-B is a versatile and innovative welding machine designed to meet the diverse needs of professionals in industrial welding applications. This compact yet powerful machine is part of Lincoln Electric's well-established line of welding solutions and features a number of advanced technologies that enhance performance, reliability, and ease of use.

One of the standout characteristics of the IM587-B is its multi-process capability. This machine supports multiple welding processes, including MIG, TIG, and stick welding, making it suitable for a wide range of materials and applications. This versatility allows users to tackle different projects without the need for multiple machines, saving both time and cost.

The IM587-B is powered by a robust inverter technology, which provides a smooth and stable arc while optimizing energy consumption. Inverter technology is known for its lightweight design and enhanced portability, making the IM587-B easy to transport to job sites or move around in the workshop. The inverter also contributes to improved duty cycles, allowing for longer periods of welding without overheating.

Another significant feature of the IM587-B is its advanced control panel, which offers intuitive operation with easy-to-read digital displays. Users can quickly adjust settings for voltage, wire feed speed, and other parameters, ensuring optimal performance for different welding tasks. This user-friendly interface is particularly advantageous for both novice and experienced welders, as it minimizes the learning curve and increases productivity.

Safety is a critical consideration in any welding operation, and the IM587-B incorporates several protective features. This includes thermal overload protection, which safeguards the machine from overheating, as well as input power protection to ensure stable operation. Additionally, the machine is designed with a durable casing that can withstand the rigors of industrial environments.

The Lincoln Electric IM587-B also boasts impressive welding capabilities, with the ability to handle a variety of materials, from mild steel to stainless steel and aluminum. Its weld quality is enhanced by features such as adjustable inductance control, which allows users to refine the arc characteristics, resulting in cleaner welds with less spatter.

In summary, the Lincoln Electric IM587-B is a highly capable welding machine that combines advanced technology, user-friendly features, and exceptional versatility. With its multi-process capabilities, lightweight inverter design, intuitive controls, and robust safety features, it is an excellent choice for professionals looking to achieve high-quality welds across various applications. This machine not only meets the demands of industry but also adapts to the evolving needs of today's welders.
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