Lincoln Electric IM587-B manual Troubleshooting

Page 43

E-7

TROUBLESHOOTING

E-7

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

The K1449-1 remote control is not

1.

The remote control Amphenol

 

functioning when the Procedure

 

connection is not securely

 

LED is in the REMOTE position.

 

attached.

 

 

2.

Faulty wiring from the Amphenol

 

 

 

connector to the control p.c.

 

 

 

board.

 

 

3.

Damaged remote control.

 

 

4.

Damaged control p.c. board.

 

 

 

 

 

 

Dual procedure switch is not func-

1.

Machine and remote control not

 

tioning at the gun.

 

properly set for using a dual pro-

 

 

 

cedure switch at the gun

 

 

2.

Disconnected or damaged wiring

 

 

 

between the wire drive and con-

 

 

 

trol box.

 

 

3.

Damaged wiring in the LN-10 wire

 

 

 

drive.

 

 

 

 

 

If all recommended possible areas

 

4.

Damaged wiring in the LN-10 con-

of misadjustment have been

 

 

trol box.

checked and the problem persists,

 

 

 

 

Contact your local Lincoln

 

5.

Damaged control p.c. board.

Authorized Field Service Facility.

 

 

 

 

 

Wire feed speed is consistent and

1.

DIP switch S1 is incorrectly set for

 

adjustable, but operates at the

 

the wrong wire drive or gear ratio.

 

wrong speed.

 

 

 

 

 

2.

Damaged control p.c. board.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

LN-10

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Contents LN-10 Heads & Controls IM587-B Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionMar. ʻ93 On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Diagrams Section FP311 Series LN-10 General DescriptionRecommended Processes and Equipment Safety PrecautionsInstallation of the LN-10 Boom Mount Wire Feeder Components Mounting the 10 Series Double Header Wire DriveConnecting Wire Drive Unit to Control Box Mounting Synergic 7F Wire Drive Unit K679-1 orMounting the LN-10 Control Box Electrode Routing Wire Drive Speed Range SelectionControl Speed Range Setting Series Wire Drive Ratio SelectionSeries Wire Drive Roll Kit Installation KP1505 and KP1507 Wire Feed Drive Roll KitsProcedure to Install Drive Roll and Wire Guides Synergic 7F Wire Drive 4-Roll Kits KP655 and KP656Innershield Guns GUN and Cable Assemblies with Standard ConnectionGUN and Cable Assemblies with FAST-MATE Connection Gmaw GunsCylinder may explode if damaged Series Wire Drive Water Connections for Water Cooled GunsGun Cable Connection with Fast-Mate Connection Gmaw Shielding GasInput Cable LN-10 Control to Power Source Electrical InstallationMaterials Required for bench to boom conversion Optional Features InstallationDual Procedure Switch Options Boom and Bench ConversionsOperating Instructions LN-10 Control DIP Switch SetupSafety Precautions Setup DIP Switch AccessWire Drive Head Selection Setting the DIP SwitchesWelding Power Source Selection Step Trigger Mode Operation Selection Metric/English Wire Feed Speed Display SelectionS2 switch 2 on = 4-Step without current interlock operation Robotics Mode SelectionSecurity Mode Selection Maximum Limits Setting Mode SelectionS2 switch 6 on Minimum Limits Setting mode on Minimum Limits Setting Mode SelectionOperation Keys Power-Down SaveKeypad and Display Operation Keypad and Display DescriptionTrigger Mode Select Key Trigger Mode SelectionDisplay Control Keys Digital Memory Voltmeter Security ModeControl Select key enables operator to Acceleration SelectionMaximum and Minimum Limits Setting Modes Wire Reel Loading READI-REELS, Spools or Coils Dual Procedure Remote Control K1449-1Drive Roll Pressure Setting Feeding Electrode and Brake AdjustmentGAS Guard Regulator Setting Procedure for Setting Angle of FeedplateMaking a Weld Wire Feed Overload Protection Wire Reel ChangingGrounding Lead Protector Display Prompt or Error Explanation of Prompting and Error MessagesAluminum Electrode For use with Binzel Guns Only Wire Size Solid Steel ElectrodeCored Electrode Aluminum ElectrodeGUN Adapters for 10 Series Wire Drive K683-3 Dual Procedure SwitchK1449-1 Dual Procedure Remote Control K683-1 Dual Procedure SwitchGUN and Cable Assemblies K1557-1 Swivel Mount K1558-1 Remote Switch Interface ModuleK1634-1 Wire Reel Enclosure KIT K1561-1 Robotics Interface ModulePeriodic Maintenance MaintenanceRoutine Maintenance Avoiding Wire Feeding ProblemsHOW to USE Troubleshooting Guide TroubleshootingContact your local Lincoln Authorized Field Service FacilityProblems Symptoms Recommended Course of Action Contact your local Lincoln Authorized Field Service Facility Troubleshooting Problems Possible Recommended Troubleshooting Voltage DIP switch S1 is incorrectly set for Electric Shock can kill Procedure for Replacing PC BoardsDiagrams Diagrams 10-STT/ Wire DRI VE Dimension Print Wire Drive Dimension Print Boom Model Control Box Precaucion Warnung

IM587-B specifications

The Lincoln Electric IM587-B is a versatile and innovative welding machine designed to meet the diverse needs of professionals in industrial welding applications. This compact yet powerful machine is part of Lincoln Electric's well-established line of welding solutions and features a number of advanced technologies that enhance performance, reliability, and ease of use.

One of the standout characteristics of the IM587-B is its multi-process capability. This machine supports multiple welding processes, including MIG, TIG, and stick welding, making it suitable for a wide range of materials and applications. This versatility allows users to tackle different projects without the need for multiple machines, saving both time and cost.

The IM587-B is powered by a robust inverter technology, which provides a smooth and stable arc while optimizing energy consumption. Inverter technology is known for its lightweight design and enhanced portability, making the IM587-B easy to transport to job sites or move around in the workshop. The inverter also contributes to improved duty cycles, allowing for longer periods of welding without overheating.

Another significant feature of the IM587-B is its advanced control panel, which offers intuitive operation with easy-to-read digital displays. Users can quickly adjust settings for voltage, wire feed speed, and other parameters, ensuring optimal performance for different welding tasks. This user-friendly interface is particularly advantageous for both novice and experienced welders, as it minimizes the learning curve and increases productivity.

Safety is a critical consideration in any welding operation, and the IM587-B incorporates several protective features. This includes thermal overload protection, which safeguards the machine from overheating, as well as input power protection to ensure stable operation. Additionally, the machine is designed with a durable casing that can withstand the rigors of industrial environments.

The Lincoln Electric IM587-B also boasts impressive welding capabilities, with the ability to handle a variety of materials, from mild steel to stainless steel and aluminum. Its weld quality is enhanced by features such as adjustable inductance control, which allows users to refine the arc characteristics, resulting in cleaner welds with less spatter.

In summary, the Lincoln Electric IM587-B is a highly capable welding machine that combines advanced technology, user-friendly features, and exceptional versatility. With its multi-process capabilities, lightweight inverter design, intuitive controls, and robust safety features, it is an excellent choice for professionals looking to achieve high-quality welds across various applications. This machine not only meets the demands of industry but also adapts to the evolving needs of today's welders.
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