Lincoln Electric IM833-C manual Safety Precautions

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INSTALLATION

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SAFETY PRECAUTIONS

WARNING

Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

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ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

Use in open, well ventilated areas or

vent exhaust outside.

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MOVING PARTS can injure.

Do not operate with doors open or guards off.

• Stop engine before servicing.

Keep away from moving parts.

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See additional warning information at front of this operator’s manual.

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Only qualified personnel should install, use, or service this equipment.

LOCATION AND VENTILATION

The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are prop- erly vented to an outside area.

STACKING

Ranger 250 machines cannot be stacked.

ANGLE OF OPERATION

Engines are designed to run in the level condition which is where the optimum performance is achieved. The maximum angle of continuous operation is 15 degrees in any direction. If the engine is to be operat- ed at an angle, provisions must be made for checking and maintaining the oil level at the normal (FULL) oil capacity in the crankcase.

When operating the welder at an angle, the effective fuel capacity will be slightly less than the specified 12 gallons.

LIFTING

The RANGER 250 weighs approximately 575 lbs. with a full tank of gasoline. A lift bail is mounted to the machine and should always be used when lifting the machine.

ADDITIONAL SAFETY PRECAUTIONS

WARNING

 

• Lift only with equipment of

 

adequate lifting capacity.

 

• Be sure machine is stable

 

when lifting.

 

• Do not lift this machine using

 

lift bale if it is equipped with a

 

heavy accessory such as trail-

 

er or gas cylinder.

FALLING

• Do not lift machine if lift bale is

EQUIPMENT can

damaged.

cause injury.

• Do not operate machine while

 

suspended from lift bale.

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HIGH ALTITUDE OPERATION

At higher altitudes, Welder output de-rating may be necessary. For maximum rating, de-rate the welder output 3.5% for every 1000 ft. (305m). Contact an authorized engine service shop for modifications to operate above 5,000 ft. (1525m).

HIGH TEMPERATURE OPERATION

At temperatures above 104°F(40°C),Welder output de-rating is necessary. For maximum output ratings, de-rate the welder output 2 Volts for every 50°F(10°C) above 104°F(40°C).

TOWING

The recommended trailer for use with this equipment for road, in-plant and yard towing by a vehicle(1) is Lincoln’s K957-1. If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows:

1.Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.

2.Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework.

3.Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself while being operated or serviced.

RANGER 250

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Contents Ranger California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents P490 Series Section D Section E Section FInstallation Receptacles and Circuit Breakers Safety Precautions PRE-OPERATION Engine Service Electrical Connections Total Combined Length of Electrode and Work Cables Auxiliary Power ReceptaclesStandby Power Connections Cable InstallationGND Connection of Ranger 250 to Premises WiringConnection of Lincoln ELEC- Tric Wire Feeders Connection of Prince Spool Gun to the Ranger Engine Operation Design FeaturesOperation General DescriptionARC Control Weld Mode Selector SwitchWelding Controls Engine Controls Welder Operation Typical Current Ranges 1 for Tungsten ELECTRODES2 Wire WELDING-CVTIG Welding Ranger 250 Extension Cord Length Recommendations Auxiliary PowerARC Gouging Recommended Optional Equipment AccessoriesOnan P220 OHV and ROBIN-SUBARU MaintenanceEngine Maintenance Components Kohler EngineEngine OIL Refill Capacities AIR Cleaner ServiceAIR PRE-CLEANER Service Engine OIL ChangeSpark Plug Gap Spark Plug ServiceAIR Filter Paper Element Spark PlugCharging the Battery Engine Adjustment Overspeed is HazardousBattery Maintenance Cleaning the BatteryWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingLincoln Authorized Field Service FacilityPersists,Contact your local Contact your local Lincoln Cause Course of ActionTroubleshooting Troubleshooting Enhanced Diagram DiagramsDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Precaucion Warnung