Lincoln Electric IM833-C manual Electrical Connections

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A-5

INSTALLATION

A-5

 

 

 

CAUTION

An incorrect spark arrester may lead to damage to the engine or adversely affect performance.

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HIGH FREQUENCY GENERATORS FOR TIG APPLICATIONS

The K930-2 TIG Module is suitable for use with the Ranger 250. The Ranger 250 and any high frequency generating equipment must be properly grounded. See the K930-2 Operating Manual for completed instructions on installation, operation, and mainte- nance.

REMOTE CONTROL

The Ranger 250 is equipped with a 6-pin and a 14-pin connector. The 6 pin connector is for connecting the K857 or K857-1 Remote Control (optional) or for TIG welding, the K870 foot Amptrol or the K963-3 hand Amptrol.

When in the CC-STICK, PIPE, and CV-WIRE modes and when a remote control is connected to the Amphenol, the auto-sensing circuit in the Ranger 250 automatically switches the OUTPUT control from con- trol at the welder to remote control .

The 14-pin connector is used to directly connect a wire feeder or TIG Module (K930-2) control cable. In the CV-WIRE mode, the Ranger 250 auto-sensing cir- cuit automatically makes the Ranger 250 Output Control inactive and the wire feeder voltage control active when the control cable is connected to the 14 pin connector.

NOTE: When a wire feeder with a built in welding volt- age control is connected to the 14-pin connector, do not connect anything to the 6-pin connector.

WARNING

1.Be grounded to the frame of the welder using a grounded type plug.

2.Be double insulated.

Do not ground the machine to a pipe that carries explosive or combustible material.

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When this welder is mounted on a truck or trailer, its frame must be electrically bonded to the metal frame of the vehicle, use a #8 or larger copper wire connect- ed between the machine grounding stud and frame of the vehicle. When this engine driven welder is con- nected to premises wiring such as that in a home or shop, its frame must be connected to the system earth ground. See further connection instructions in the sec- tion entitled "Standby Power Connections" as well as the article on grounding in the latest U.S. National Electrical Code and the local code.

In general, if the machine is to be grounded, it should be connected with a #8 or larger copper wire to a solid earth ground such as a metal water pipe going into the ground for at least ten feet and having no insulat- ed joints, or to the metal framework of a building which has been effectively grounded.

The U.S. National Electrical Code lists a number of alternate means of grounding electrical equipment. A machine grounding stud marked with the symbol is provided on the front of the welder.

WELDING TERMINALS

The Ranger 250 is equipped with a toggle switch for selecting "hot" welding terminal when in the "WELD TERMINALS ON" position or "cold" welding terminal when in the "REMOTELY CONTROLLED" position.

ELECTRICAL CONNECTIONS

MACHINE GROUNDING

Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (home, shop, etc.)

To prevent dangerous electric shock, other equipment to which this engine driven welder supplies power must:

WELDING OUTPUT CABLES

With the engine off connect the electrode and work cables to the output studs. The welding process dic- tates the polarity of the electrode cable. These con- nections should be checked periodically and tightened with a 3/4" wrench.

RANGER 250

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Contents Ranger California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section DSection F P490 SeriesInstallation Receptacles and Circuit Breakers Safety Precautions PRE-OPERATION Engine Service Electrical Connections Standby Power Connections Auxiliary Power ReceptaclesCable Installation Total Combined Length of Electrode and Work CablesGND Connection of Ranger 250 to Premises WiringConnection of Lincoln ELEC- Tric Wire Feeders Connection of Prince Spool Gun to the Ranger Operation Design FeaturesGeneral Description Engine OperationWelding Controls Weld Mode Selector SwitchARC Control Engine Controls Welder Operation TIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Auxiliary PowerRanger 250 Extension Cord Length Recommendations Recommended Optional Equipment AccessoriesEngine Maintenance Components MaintenanceKohler Engine Onan P220 OHV and ROBIN-SUBARUAIR PRE-CLEANER Service AIR Cleaner ServiceEngine OIL Change Engine OIL Refill CapacitiesAIR Filter Paper Element Spark Plug ServiceSpark Plug Spark Plug GapBattery Maintenance Engine Adjustment Overspeed is HazardousCleaning the Battery Charging the BatteryWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPersists,Contact your local Service FacilityLincoln Authorized Field Contact your local Lincoln Cause Course of ActionTroubleshooting Troubleshooting Enhanced Diagram DiagramsDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Precaucion Warnung