Lincoln Electric IM833-C General Description, Design Features, Engine Operation, ADD Fuel

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OPERATION

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SAFETY PRECAUTIONS

Read and understand this entire section before operating your Ranger 250.

Do not attempt to use this equipment until you have thoroughly read all operating and mainte- nance manuals supplied with your machine. They include important safety precautions, detailed engine starting, operating and maintenance instructions and parts lists.

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts such as output terminals or internal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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ENGINE EXHAUST can kill.

•Use in open, well ventilated areas or vent exhaust outside

•Do not stack anything near the engine.

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MOVING PARTS can injure.

•Do not operate with doors open or guards off.

•Stop engine before servicing.

•Keep away from moving parts

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Only qualified personnel should operate this equipment.

ADDITIONAL SAFETY PRECAUTIONS

Always operate the welder with the hinged door closed and the side panels in place as these pro- vide maximum protection from moving parts and insure proper cooling air flow.

GENERAL DESCRIPTION

The Ranger 250 is a gasoline engine powered DC multi-process welding power source and 120 / 240 volt AC power generator. The engine drives a genera- tor that supplies three phase power for the DC weld- ing circuit and single phase power for the AC auxiliary outlets. The DC welding control system uses state of the art Chopper Technology (CT tm) for superior weld- ing performance. The Ranger 250 is not recom- mended for pipe thawing.

DESIGN FEATURES

ENGINE OPERATION

Before Starting the Engine:

1.Be sure the machine is on a level surface.

2.Open top engine door and remove the engine oil

dipstick and wipe it with a clean cloth. Reinsert the dipstick and check the level on the dipstick.

3.Add oil (if necessary) to bring the level up to the full mark. Do not overfill. Close engine door.

4.See Engine Owner’s Manual for specific oil recom- mendations.

ADD FUEL

WARNING

GASOLINE can cause fire or explosion.

• Stop engine when fueling.

Do not smoke when fueling.

Do not overfill tank.

Avoid contact with skin or breathing of vapor.

Keep sparks and flame away from tank.

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1. Remove the fuel tank cap.

2.Fill the tank approximately 4 inches (100mm) from the top of the filler neck to allow for fuel expansion

DO NOT FILL THE TANK TO THE POINT OF OVERFLOW.

3.Replace the fuel cap and tighten securely.

4.See Engine Owner’s Manual for specific fuel rec- ommendations.

RANGER 250

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Contents Ranger Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Section F Section DSection E P490 SeriesInstallation Receptacles and Circuit Breakers Safety Precautions PRE-OPERATION Engine Service Electrical Connections Cable Installation Auxiliary Power ReceptaclesStandby Power Connections Total Combined Length of Electrode and Work CablesConnection of Ranger 250 to Premises Wiring GNDConnection of Lincoln ELEC- Tric Wire Feeders Connection of Prince Spool Gun to the Ranger General Description Design FeaturesOperation Engine OperationWeld Mode Selector Switch Welding ControlsARC Control Engine Controls Welder Operation Wire WELDING-CV TIG WeldingTypical Current Ranges 1 for Tungsten ELECTRODES2 Auxiliary Power ARC GougingRanger 250 Extension Cord Length Recommendations Accessories Recommended Optional EquipmentKohler Engine MaintenanceEngine Maintenance Components Onan P220 OHV and ROBIN-SUBARUEngine OIL Change AIR Cleaner ServiceAIR PRE-CLEANER Service Engine OIL Refill CapacitiesSpark Plug Spark Plug ServiceAIR Filter Paper Element Spark Plug GapCleaning the Battery Engine Adjustment Overspeed is HazardousBattery Maintenance Charging the BatteryWelder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideService Facility Persists,Contact your localLincoln Authorized Field Cause Course of Action Contact your local LincolnTroubleshooting Troubleshooting Diagrams Enhanced DiagramDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Precaucion Warnung