Lincoln Electric IM833-C Maintenance, Kohler Engine, Onan P220 OHV and ROBIN-SUBARU, Frequency

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D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine or servicing the engine.

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

KOHLER ENGINE

FREQUENCY

MAINTENANCE REQUIRED

 

 

Daily or Before

• Fill fuel tank.

Starting Engine

• Check oil level.

• Check air cleaner for dirty, loose, or dam-

 

 

aged parts.

 

• Check air intake and cooling areas, clean

 

as necessary.

5 Hours

• First Oil Change

 

 

 

Every 25 Hours

• Service air pre-cleaner..

 

 

Every 100 Hours

• Change engine oil. (1)

Every 100 Hours

• Replace fuel filter element.

Every 100 Hours

• Clean or replace air filter element. (1)

 

 

Every 100 Hours

• Spark Arrester

Every 200 Hours

• Replace oil filter. (1)

Every 200 Hours

• Check spark plug and gap

 

• Check fuel lines and clamps.

 

 

(1)Service more frequently when used in dusty areas and/or at high ambient temperatures.

ONAN P220 OHV AND ROBIN-SUBARU

FREQUENCY

MAINTENANCE REQUIRED

 

 

Daily or Before

• Fill fuel tank.

Starting Engine

• Check oil level.

• Check air cleaner for dirty, loose, or damaged parts.

 

 

• Check air intake and cooling areas, clean as necessary.

 

• Inspect for loose hardware and retighten.

 

• Check for fuel leakage from fuel system. Repair if needed.

After initial 20 Hours

•Change oil and oil filter.

Every 50 Hours

• Clean spark plugs.

• Clean outer element of air cleaner.

 

Every 100 Hours

• Change engine oil. (1)

 

• Clean fuel strainer.

Every 200 Hours

• Replace air cleaner assembly. (1)

• Inspect, clean, and re-gap Spark Plugs.

 

 

• Change engine oil filter. (1)

 

• Clean Carburetor.

Every 500 Hours

• Clean cylinder head.

 

• Adjust engine valve clearance.

 

• Replace spark plugs.

Every 1000 Hours

• Replace fuel lines and filter.

 

 

(1)Service more frequently when used in dusty areas and/or at high ambient temperatures.

ENGINE MAINTENANCE COMPONENTS

ITEM

 

MAKE AND PART NUMBER

 

 

ONAN P220 OHV ENGINE

KOHLER CH20 ENGINE

ROBIN-SUBARU EH64 ENGINE

 

Code Number 11117

Code Numbers 11118 and above

Code Number 11167

Oil Filter

Onan 122-0737, Fram PH4967

Kohler 1205001, Fram PH3614

Robin-Subaru 248-65801-00, Fram PH4967

 

 

 

 

Air Filter Element

Onan 187-6068

Kohler 4708303, Fram CA79

Robin-Subaru 263-32610-A1

 

 

 

 

Air Filter Pre-Cleaner

N/A

Kohler 2408302

N/A

 

 

 

 

Fuel Filter

Onan 187-6119

Kohler 2405002, Fram G

Robin-Subaru 011-00600-20

 

 

 

 

Spark Plug

Onan 167-1638, NGK BPR4EY

Champion RC12YC (.030" Gap)

Robin-Subaru X65-01407-30, NGK BPR4EY

 

 

 

 

Battery

BCI Group 58 (435 CCA)

BCI Group 58 (435 CCA)

BCI Group 58 (435 CCA)

 

 

 

 

RANGER 250

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Contents Ranger California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Section E Section DSection F P490 SeriesInstallation Receptacles and Circuit Breakers Safety Precautions PRE-OPERATION Engine Service Electrical Connections Standby Power Connections Auxiliary Power ReceptaclesCable Installation Total Combined Length of Electrode and Work CablesGND Connection of Ranger 250 to Premises WiringConnection of Lincoln ELEC- Tric Wire Feeders Connection of Prince Spool Gun to the Ranger Operation Design FeaturesGeneral Description Engine OperationWelding Controls Weld Mode Selector SwitchARC Control Engine Controls Welder Operation TIG Welding Wire WELDING-CVTypical Current Ranges 1 for Tungsten ELECTRODES2 ARC Gouging Auxiliary PowerRanger 250 Extension Cord Length Recommendations Recommended Optional Equipment AccessoriesEngine Maintenance Components MaintenanceKohler Engine Onan P220 OHV and ROBIN-SUBARUAIR PRE-CLEANER Service AIR Cleaner ServiceEngine OIL Change Engine OIL Refill CapacitiesAIR Filter Paper Element Spark Plug ServiceSpark Plug Spark Plug GapBattery Maintenance Engine Adjustment Overspeed is HazardousCleaning the Battery Charging the BatteryWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPersists,Contact your local Service FacilityLincoln Authorized Field Contact your local Lincoln Cause Course of ActionTroubleshooting Troubleshooting Enhanced Diagram DiagramsDiagrams Diagrams Diagrams Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Precaucion Warnung