Lincoln Electric IM769 manual Polarity Control and Cable Sizes, PRE-OPERATION Service

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A-3

INSTALLATION

A-3

 

 

 

TRAILERS (See ACCESSORIES SECTION)

If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard, nor damage the welding equipment. Some of the factors to be considered are as follows:

1.Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.

2.Proper support of, and attachment to, the base of the welding equipment so there will be no undue stress to the framework.

3.Proper placement of the equipment on the trailer to ensure stability side to side and front to back when being moved and when standing by itself while being operated or serviced.

4.Typical conditions of use, i.e., travel speed; rough- ness of surface on which the trailer will be operat- ed; environmental conditions; likely maintenance.

5.Conformance with federal, state, and local laws. (1)

(1)Consult applicable federal, state, and local laws regarding specific requirements for use on pub- lic highways.

VEHICLE MOUNTING

WARNING

Improperly mounted concentrated loads may

POLARITY CONTROL AND CABLE SIZES

With the engine off, route the electrode and work cables through the strain relief bracket on the base and connect to the studs located below the fuel tank mounting rail. (see size recommendations below). For Positive polarity, connect the electrode cable to the terminal marked “Positive”. For Negative polarity, connect the electrode cable to the “Negative” stud. These connections should be checked periodically and tightened if necessary.

When welding at a considerable distance from the welder, be sure you use ample size welding cables.

RECOMMENDED COPPER CABLE SIZES

Cable Sizes for Combined

Length of Electrode Plus

Work Cable

Amps

Duty Cycle

Up to 200 ft

200-250 ft

 

 

 

 

 

200

60%

1

1/0

 

 

 

 

 

 

PRE-OPERATION SERVICE

CAUTION

READ the engine operating and maintenance instructions supplied with this machine.

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WARNING

cause unstable vehicle handling and tires or other components to fail.

• Only transport this Equipment on serviceable

vehicles which are rated and designed for such

loads.

• Distribute, balance and secure loads so vehicle

is stable under conditions of use.

• Do not exceed maximum rated loads for compo-

nents such as suspension, axles and tires.

• Mount equipment base to metal bed or frame of

vehicle.

DIESEL FUEL

can

cause fire

Stop engine while fueling.

Do not smoke when fueling.

Keep sparks and flame away from tank.

Do not leave unattended while fueling.

Wipe up spilled fuel and allow fumes to clear before starting engine.

Do not overfill tank, fuel expan- sion may cause overflow.

• Follow vehicle manufacture’s instructions.

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DIESEL FUEL ONLY

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PIPELINER 200D

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Contents Pipeliner 200D Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Location / Ventilation Safety PrecautionsExhaust Spark Arrester Machine GroundingPolarity Control and Cable Sizes PRE-OPERATION ServiceTrailers See Accessories Section Improperly mounted concentrated loads mayFuel Battery ChargingOIL Cooling SystemGeneral Description OperationDesign Summary Engine Operation Cold Weather StartingDuty Cycle Welder OperationEngine BREAK-IN Control of Welding CurrentAuxiliary Power Idler OperationAccessories Optional Features Field InstalledEngine Maintenance MaintenanceGeneral Instructions Commutator and Brushes Idler MaintenanceBearings NameplatesEngine Service Note Maintenance Item Type or Quantity Vent ScrewTroubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasCourse of Action Possible Areas Recommended SymptomsAuthorized Field Service Facility Contact your local LincolnTroubleshooting Faulty Charging Loose fan belt Electronic Idler Troubleshooting Guide Open ClosedEngine Picks Up Speed Engine Does Not Pick Up Wiring Diagram K2464-1 Remote Control Wiring / Connection Diagram DiagramsDimension Print Skid Mounting HolePipeliner 200D Pipeliner 200D Precaucion Warnung