Lincoln Electric IM769 manual Possible Areas Recommended Symptoms, Course of Action

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E-3

 

TROUBLESHOOTING

E-3

 

 

 

 

 

 

Observe all Safety Guidelines detailed throug out this manual

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

 

MISADJUSTMENTS

COURSE OF ACTION

 

 

 

 

 

 

 

 

PROBLEMS

 

 

 

 

 

Welding current too great or too

1.

Exciter output low causing low

 

small compared to indication on the

 

output compared to dial indica-

 

dial.

 

tion.

If all recommended possible areas

 

 

 

 

 

 

2. Operating speed too low or high.

of misadjustment have been

 

 

 

 

checked and the problem persists,

 

 

 

 

Contact your local Lincoln

 

 

 

 

Arc continuously pops out.

1.

“Current Range Selector” switch

Authorized Field Service Facility.

 

 

 

may be set at an intermediate

 

 

 

 

position.

 

 

 

 

 

 

Flashing the exciter field consists of passing current through the fields using an external source of 6 to 125 volts of DC power from a storage battery or DC generator. If using a DC generator, keep the generator turned off except when actually applying the flashing current. To flash the fields:

1.Turn the welder off. Raise one exciter brush off the commutator.

2.On Lincoln welders, attach the positive lead from the external DC source to the right hand brushholder.

3.Carefully holding an insulated section of the negative lead from the DC source, touch its lug or clamp to the left hand brushholder for five seconds. Pull it away quickly to minimize arcing.

Remove the lead from the right hand brushholder, replace the brush on the commutator, start the welder and the generator voltage should build up.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

JULY97

PIPELINER 200D

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Contents Pipeliner 200D Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Location / Ventilation Safety PrecautionsExhaust Spark Arrester Machine GroundingPolarity Control and Cable Sizes PRE-OPERATION ServiceTrailers See Accessories Section Improperly mounted concentrated loads mayFuel Battery ChargingOIL Cooling SystemGeneral Description OperationDesign Summary Engine Operation Cold Weather StartingDuty Cycle Welder OperationEngine BREAK-IN Control of Welding CurrentAuxiliary Power Idler OperationAccessories Optional Features Field InstalledEngine Maintenance MaintenanceGeneral Instructions Commutator and Brushes Idler MaintenanceBearings NameplatesEngine Service Note Maintenance Item Type or Quantity Vent ScrewTroubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasCourse of Action Possible Areas Recommended SymptomsAuthorized Field Service Facility Contact your local LincolnTroubleshooting Faulty Charging Loose fan belt Electronic Idler Troubleshooting Guide Open ClosedEngine Picks Up Speed Engine Does Not Pick Up Wiring Diagram K2464-1 Remote Control Wiring / Connection Diagram DiagramsDimension Print Skid Mounting HolePipeliner 200D Pipeliner 200D Precaucion Warnung