Lincoln Electric IM769 manual Electronic Idler Troubleshooting Guide, Open Closed

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E-6

TROUBLESHOOTING

E-6

 

 

 

 

ELECTRONIC IDLER TROUBLESHOOTING GUIDE

 

With Idler Control Switch in the Auto Position,

Engine Will Not Return to Low Idle in Approximately 15 Seconds

After Welding and Auxiliary Loads are Removed

Set Idler Control Switch

to the Auto Position

Check for Continuity through Idler

Control Switch

 

Open

 

 

 

 

Closed

 

 

 

 

 

 

 

 

Measure DC Voltage on

Replace Idler

 

Idler Solenoid Coil

Control Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 VDC

0 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Continuity of

Check for Jamming

 

 

Current sensor from Idler

of the Idler Solenoid

 

 

PC Board Terminal

Mechanism or a broken

 

 

to Ground Terminal

Return Spring

 

 

Open

Closed

 

 

 

 

 

 

 

1. Check Wiring in

Replace Current

Idler Solenoid

Sensor

Circuit

 

 

2.Replace Idler P.C. Board

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PIPELINER 200D

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Contents Pipeliner 200D California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Exhaust Spark Arrester Safety PrecautionsLocation / Ventilation Machine GroundingTrailers See Accessories Section PRE-OPERATION ServicePolarity Control and Cable Sizes Improperly mounted concentrated loads mayOIL Battery ChargingFuel Cooling SystemGeneral Description OperationDesign Summary Cold Weather Starting Engine OperationEngine BREAK-IN Welder OperationDuty Cycle Control of Welding CurrentIdler Operation Auxiliary PowerOptional Features Field Installed AccessoriesEngine Maintenance MaintenanceGeneral Instructions Bearings Idler MaintenanceCommutator and Brushes NameplatesVent Screw Engine Service Note Maintenance Item Type or QuantityHOW to USE Troubleshooting Guide TroubleshootingPossible Areas SymptomsAuthorized Field Service Facility Possible Areas Recommended SymptomsCourse of Action Contact your local LincolnTroubleshooting Faulty Charging Loose fan belt Open Closed Electronic Idler Troubleshooting GuideEngine Picks Up Speed Engine Does Not Pick Up Wiring Diagram Diagrams K2464-1 Remote Control Wiring / Connection DiagramSkid Mounting Hole Dimension PrintPipeliner 200D Pipeliner 200D Precaucion Warnung