Lincoln Electric IM769 manual Installation

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INSTALLATION

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TECHNICAL SPECIFICATIONS - Pipeliner 200D (K6090-9)

INPUT - DIESEL ENGINE

Make/Model

Description

Horsepower

Operating

Displacement cu. in.(ltrs)

Starting

 

 

 

 

SPEED

 

System

 

 

 

 

 

 

 

Capacities

Perkins 104.22

4 Cylinder

4Stroke Naturally

Aspirated

Water

Cooled

Engine

28.2 HP

@1600RPM

High

1600RPM

Full Load 1550RPM

Low Idle

1400RPM

135.6 (2.2)

12VDC Battery and starter

Push Button

Starter

(650 Cold

crank amps)

Fuel: 15gal.(57L)

Oil: 8.7 qts.

(8.2L)

Radiator Coolant

9.5qts.

(9.0L)

RATED OUTPUT @ 104°F(40C°) - WELDER

DESCRIPTION

RATED DC OUTPUT

DUTY CYCLE*

DC CURRENT RANGE

 

VOLTS @ RATED AMPS

 

Fine Adjustment in each Range

200 Amp DC Welder

Lincoln Plus Rating

 

 

 

40V @ 200A

 

 

All Copper Windings

 

 

 

 

 

60%

40-300 Amps

Pure DC Power

NEMA Rating

 

 

 

28V @ 200A

 

 

Generator

 

 

 

 

 

 

 

RATED OUTPUT @ 104°F(40C°) - GENERATOR

Auxiliary Power 1*

1.80 kW, 15 Amps @ 120V DC @ 35% Duty Cycle

ENGINE COMPONENTS

LUBRICATION

FUEL SYSTEM

GOVERNOR

Full Pressure with

Full Flow Filter

Indirect Fuel Injector

Mechanical Governor

 

 

Electrical Shutoff Solenoid

 

 

 

Mechanical Fuel Pump

 

AIR CLEANER

ENGINE IDLER

MUFFLER

ENGINE PROTECTION

 

 

Low noise Muffler:

Shutdown on low oil

Single Element

Automatic Idler

Made from long life,

pressure and engine

 

 

aluminized steel.

temperature.

PHYSICAL DIMENSIONS

HEIGHT

WIDTH

DEPTH

WEIGHT

40.94** in.

24.00 in.

66.50in.

 

1039.9 mm

609.6 mm

1689.1 mm

1318 lbs. (598 kg.)

 

 

 

 

**Top of enclosure, add 8.0” (203.2mm) for exhaust

 

 

 

 

 

 

1.Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced.

*Based on a 10 minute period.

PIPELINER 200D

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Contents Pipeliner 200D Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Safety Precautions Exhaust Spark ArresterLocation / Ventilation Machine GroundingPRE-OPERATION Service Trailers See Accessories SectionPolarity Control and Cable Sizes Improperly mounted concentrated loads mayBattery Charging OILFuel Cooling SystemDesign Summary OperationGeneral Description Engine Operation Cold Weather StartingWelder Operation Engine BREAK-INDuty Cycle Control of Welding CurrentAuxiliary Power Idler OperationAccessories Optional Features Field InstalledGeneral Instructions MaintenanceEngine Maintenance Idler Maintenance BearingsCommutator and Brushes NameplatesEngine Service Note Maintenance Item Type or Quantity Vent ScrewTroubleshooting HOW to USE Troubleshooting GuideSymptoms Possible AreasPossible Areas Recommended Symptoms Authorized Field Service FacilityCourse of Action Contact your local LincolnTroubleshooting Faulty Charging Loose fan belt Electronic Idler Troubleshooting Guide Open ClosedEngine Picks Up Speed Engine Does Not Pick Up Wiring Diagram K2464-1 Remote Control Wiring / Connection Diagram DiagramsDimension Print Skid Mounting HolePipeliner 200D Pipeliner 200D Precaucion Warnung