Lincoln Electric IM837-A manual Safety, California Proposition 65 Warnings

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SAFETY

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WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes

outdoors.

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1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz- ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

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1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods

while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

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Contents Ranger 305 D CE Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Spain Ranger 305D CEVii Viii Thank You Table of Contents Section F Section DSection E P494Installation Technical Specifications Ranger 305D CESafety Precautions Location and VentilationVehicle Mounting PRE-OPERATION Engine ServiceTowing OILElectrical Connections Welding Terminals Auxiliary PowerStandby Power Connections Welding Output CablesAcross The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Control Cable ModelConnection of LN-742 and Cobramatic to Ranger 305D CE Connection of Prince XL Spool GUN toOperation General DescriptionWeld Mode Selector Switch Digital Output MetersGlow Plug Push Button Wire Feeder Voltmeter SwitchGround Stud Typical Ranger 305D CE Fuel Consumption Starting the EngineStopping the Engine Table B.1Duty Cycle Welder OperationTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingARC Gouging Wire WELDING-CVSimultaneous Welding and Auxiliary Power Loads 8000 Amps 6500 100 5000 150 3500 200 2000 250Accessories Field Installed Options AccessoriesKubota D722 Diesel Engine MaintenanceEngine Maintenance Components Kubota D722 Diesel Engine OIL Filter Change AIR CleanerEngine OIL Refill Capacities Without oil filter replacement Service Instructions & Installation Tips 3MAINTENANCED-3Bleeding the Fuel System Cooling SystemTightening the FAN Belt For Codes 11122Servicing Optional Spark Engine AdjustmentBattery Maintenance ArrestorWelder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideContact your local Lincoln Authorized Field Service FacilityYour local Lincoln Welding without a control cable Functioning properly / linkage Troubleshooting Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Engine Welders /LN-742 Connection Diagram Diagrams Diagrams Enhanced Diagram Ranger 305D CE Kubota Wiring Diagram UK for Code Diagrams Ranger 305D CE Kubota Wiring Diagram -EUROPE for Code Dimension Print Center of GravityRanger 305D CE Ranger 305D CE Ranger 305D CE Precaucion Guards off