Lincoln Electric IM837-A manual Your local Lincoln, Authorized Field Service Facility

Page 34

E-2

TROUBLESHOOTING

E-2

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Major Physical or Electrical Damage 1. Contact

your local

Lincoln

 

is Evident.

 

Authorized Field

Service

 

 

 

 

Facility.

 

 

 

 

 

 

 

 

 

 

 

Engine will not "crank".

1. Battery is low, Charge Battery.

 

 

 

2.

Loose battery cable connections.

 

 

 

 

Inspect, clean and tighten terminals.

 

 

 

3.

Faulty engine starter motor.

 

 

 

 

Contact authorized local Engine

 

 

 

 

Service Shop.

 

 

 

 

 

 

 

 

 

Engine will "crank" but not start.

1. Fuel shut off valve on Main Fuel

 

 

 

 

Filter in the OFF position. Open

 

 

 

 

valve (vertical) position of handle.

 

 

 

2.

Fuel Filters dirty/clogged. Check

 

 

 

 

and replace main filter element

 

 

 

 

and/or Inline Fuel Filter.

 

 

 

 

 

 

3.

Out of fuel. Fill tank and bleed fuel

 

 

 

 

system.

 

 

 

 

 

 

 

4.

High coolant temperature or low

 

 

 

 

oil pressure. (indictor lights lit) If all recommended possible

areas

 

 

 

Check oil and coolant levels. Fill if of misadjustment have

been

 

 

 

required. Check for loose or bro- checked and the problem persists,

 

 

 

ken fan belt.

 

 

Contact your local Lincoln

 

 

5.

Faulty fuel shutdown solenoid. Authorized Field Service Facility.

 

 

 

Check that shutdown solenoid is

 

 

 

 

functioning properly and not bind-

 

 

 

 

ing/ contact authorized engine

 

 

 

 

service shop.

 

 

 

 

 

 

6.

Faulty fuel pump. Check for fuel

 

 

 

 

flow through filters. Contact

 

 

 

 

authorized local Engine Service

 

 

 

 

Shop.

 

 

 

 

 

 

 

 

 

 

Engine shuts down shortly after

1. High coolant temperature or low

 

starting.

 

oil pressure. (indictor light lit)

 

 

 

 

Change oil and oil filters and fill to

 

 

 

 

proper level. Check and fill coolant

 

 

 

 

level. Check for loose or broken

 

 

 

 

fan belt. Start engine and look for

 

 

 

 

leaks.

 

 

 

 

 

 

 

2.

Faulty oil pressure switch or other

 

 

 

 

engine

component.

Contact

 

 

 

 

authorized local Engine Service

 

 

 

 

Shop.

 

 

 

 

 

 

 

3.

Faulty engine protection relay.

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

RANGER 305D (CE)

Image 34
Contents Ranger 305 D CE Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Spain Ranger 305D CEVii Viii Thank You Table of Contents Section F Section DSection E P494Installation Technical Specifications Ranger 305D CESafety Precautions Location and VentilationVehicle Mounting PRE-OPERATION Engine ServiceTowing OILElectrical Connections Welding Terminals Auxiliary PowerStandby Power Connections Welding Output CablesAcross The-Arc Model Connection of Lincoln Electric Wire FeedersConnection of LN-15 to the Ranger 305D Control Cable ModelConnection of LN-742 and Cobramatic to Ranger 305D CE Connection of Prince XL Spool GUN toOperation General DescriptionWeld Mode Selector Switch Digital Output MetersGround Stud Wire Feeder Voltmeter SwitchGlow Plug Push Button Typical Ranger 305D CE Fuel Consumption Starting the EngineStopping the Engine Table B.1Duty Cycle Welder OperationTypical Current Ranges 1 for Tungsten ELECTRODES2 TIG WeldingARC Gouging Wire WELDING-CVSimultaneous Welding and Auxiliary Power Loads 8000 Amps 6500 100 5000 150 3500 200 2000 250Accessories Field Installed Options AccessoriesEngine Maintenance Components Kubota D722 Diesel Engine MaintenanceKubota D722 Diesel Engine Engine OIL Refill Capacities Without oil filter replacement AIR CleanerOIL Filter Change Service Instructions & Installation Tips 3MAINTENANCED-3Bleeding the Fuel System Cooling SystemTightening the FAN Belt For Codes 11122Servicing Optional Spark Engine AdjustmentBattery Maintenance ArrestorWelder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideYour local Lincoln Authorized Field Service FacilityContact your local Lincoln Welding without a control cable Functioning properly / linkage Troubleshooting Field Service Facility Your local Lincoln AuthorizedDiagrams Diagrams Engine Welders /LN-742 Connection Diagram Diagrams Diagrams Enhanced Diagram Ranger 305D CE Kubota Wiring Diagram UK for Code Diagrams Ranger 305D CE Kubota Wiring Diagram -EUROPE for Code Dimension Print Center of GravityRanger 305D CE Ranger 305D CE Ranger 305D CE Precaucion Guards off