Lincoln Electric IM736-D Operation, Definitions of Welding Modes, Common Welding ABBREVIA- Tions

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B-1

 

OPERATION

B-1

 

 

 

 

 

Read entire Operation section before operating the POWER MIG 300.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.

Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion.

Keep flammable material away.

Do not weld on closed contain- ers.

ARC RAYS can burn eyes and skin.

• Wear eye, ear and body protec- tion.

Observe all safety information throughout this manual.

DEFINITIONS OF WELDING MODES

NON-SYNERGIC WELDING MODES

A Non-synergicwelding mode requires all welding process variables to be set by the operator.

SYNERGIC WELDING MODES

A Synergic welding mode offers the simplicity of single knob control. The machine will select the cor- rect voltage and amperage based on the wire feed speed (WFS) set by the operator.

COMMON WELDING ABBREVIA- TIONS

WFS

Wire Feed Speed

CC

Constant Current

CV

Constant Voltage

GMAW (MIG)

Gas Metal Arc welding

GMAW-P (MIG)

Gas Metal Arc welding-(Pulse)

GMAW-PP (MIG)

Gas Metal Arc welding-(Pulse-on-Pulse)

GTAW (TIG)

Gas Tungsten Arc welding

SMAW (STICK)

Shielded Metal Arc welding

FCAW (INNERSHIELD)

Flux Core Arc Welding

POWER MIG 300

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Contents Safety Depends on You Power MIGCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power MIG InstallationUncrating the Power MIG Safety PrecautionsInput POWER, Grounding and Connection Diagrams LocationFigure A.1 Triple Voltage Machine Input Connections Liner Installation and Trimming Instruction see Figure A.3 GUN and Cable InstallationGUN & Cable Assembly Installed Into the Power MIG Shielding GASInstallation Definitions of Welding Modes OperationCommon Welding ABBREVIA- Tions Other features Controls and SettingsProduct Description Operations 4OPERATIONB-4 Setting and Configuring the Power MIG 300 for WeldingStart Procedure Weld ModeMULTI-PROCESS Panel Functions Preflow / PostflowArc Control See Table B.2 Crater Wire Drive RollBurnback SpotWire Reel Loading READI-REELS, Spools or Coils Procedure for Changing Drive and Idle Roll SetsIdle Roll Pressure Setting Feeding Wire ElectrodeAvoiding Wire Feeding Problems Pulse Welding GMAW-P Special Welding Processes Available on the Power MIGBenefits of Pulse on Pulse from Lincoln Electric PULSE-ON-PULSE GMAW-PPRecommended Welding Procedures for Power Mode Table B.4 Power ModeDrive Roll Kits AccessoriesK363P READI-REEL Adapter Dual Cylinder Mounting KIT K1702-1PUSH-PULL Feeding Connection Adapter KIT K2154-1 Non-Synergic Weld Modes ModeSynergic Weld Modes Remember do not change the WFS at the spool gunMaintenance See Figure D.1 Liner Removal and ReplacementLocate Problem Symptom 1TROUBLESHOOTINGE-1Problems Possible Areas Symptoms Misadjustments TroubleshootingRecommended Course of Action Output Problems Feeding Problems GAS Flow Problems Displays Description Scrolling dash Push Pull Wire Feeding Problems Troubleshooting Tight. The tension arm should be Stall Factor Number Adjustment G3852 Wiring DiagramsG4068 Codes 10952 onlyWiring Diagram Power MIG 300 for Codes 10958 Wiring Diagram Power MIG 300 for Codes 11097 Wiring DiagramM19231 Dimension PrintPower MIG Power MIG Precaucion Warnung

IM736-D specifications

The Lincoln Electric IM736-D is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding operations. Known for its robustness and versatility, this machine is specifically engineered for high-performance applications, making it an essential tool for professionals in various sectors, including construction, manufacturing, and maintenance.

One of the main features of the IM736-D is its advanced control system, which allows for precise adjustments to be made during the welding process. This feature provides welders with the ability to tailor their settings for different materials and thicknesses, ensuring optimal results every time. The machine also incorporates digital technology, providing an intuitive interface that simplifies operation and enhances user experience.

The IM736-D is built with a durable construction, ensuring longevity and reliable performance in high-demand environments. Its robust chassis is designed to withstand the rigors of daily use, while also being lightweight enough for easy transport between job sites. This balance of strength and portability makes it an ideal choice for contractors and fabricators alike.

In terms of welding technology, the IM736-D utilizes inverter technology, which contributes to its compact design and energy efficiency. This cutting-edge technology allows for quicker response times and stable arc performance, thus reducing the likelihood of defects in the weld. The machine supports various welding processes, including MIG, TIG, and Stick welding, making it a versatile option for a wide range of applications.

Additional characteristics include a built-in wire feeder, which facilitates seamless operations and minimizes downtime. The IM736-D also features advanced safety systems, such as overcurrent protection and thermal overload indicators, enhancing the safety of the operator during use.

Overall, the Lincoln Electric IM736-D stands out for its combination of innovative features, user-friendly technology, and robust construction. With its ability to deliver high-quality welds across various materials and welding processes, it remains a top contender in the industrial welding market, offering reliability and performance for professionals who demand the best.