Lincoln Electric IM736-D manual Table of Contents

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vi

TABLE OF CONTENTS

vi

 

 

Page

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Installation

Section A

Technical Specifications

A-1

Safety Precautions

A-2

Uncrating the POWER MIG 300

A-2

Location

A-2

Input Power, Grounding and Connection Diagrams

A-2, A-3

Gun and Cable Installation

A-4

Shielding Gas

A-4 thru A-5

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Operation

Section B

Safety Precautions

B-1

Definition Of Welding

Modes

B-1

Common Welding Abbreviations

B-1

Product Description

B-2

Controls and Settings

B-2, B-3

Setting and Configuring the POWER MIG 300 for welding

B-4

Multi-Process Panel Functions

B-5, B-6

Wire Drive Roll

B-7

Procedure for Changing Drive and Idle Roll Sets

B-8

Wire Reel Loading

B-8

Mounting of 10 to 44 lbs. Spools

B-8

Feeding Wire Electrode

B-9

Idle Roll Pressure Setting

B-9

Avoiding Wire Feeding Problems

B-9

Special Welding Processes Available

B-10

Pulse On Pulse, and Benefits of Pulse On Pulse

B-11

Power Mode

B-12

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Accessories

Section C

Drive Roll Kits

C-1

Aluminum Feeding Kit

.........................................................................................................

C-1

Readi-Reel Adapter

C-1

Dual Cylinder Mounting Kit

C-1

Alternative Magnum GMAW Gun and Cable Assemblies

C-1

Magnum Gun Connection Kit

C-1

Spool Gun PrinceTM XL

C-1

Push-Pull Feeding Connection Adapter Kit

C-2

Making a Weld with the Prince XL or Cobra Gold Torch Installed

C-2

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Maintenance

Section D

Safety Precautions, General Maintenance

D-1

Drive Rolls and Guide Plates

D-1

Contact Tip and Gas Nozzle Installation

D-1

Gun Tubes and Nozzles, Gun Cable Cleaning

D-1

Liner Removal and Replacement

D-2

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Troubleshooting

Section E

How to Use Troubleshooting Guide

E-1

Troubleshooting

E-2 thru E-5

Fault Codes

E-6

Push / Pull Gun Wire Feeder Troubleshooting

E-7 thru E-10

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Diagrams

Section F

Wiring Diagrams and Dimension Print

F-1 thru F-5

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Parts Manual

Appendix

POWER MIG 300 Parts Pages

P409 Series

Magnum 300 & 400 GMAW Gun, Connector Assembly

P202-C Series

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Contents Safety Depends on You Power MIGCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power MIG InstallationLocation Safety PrecautionsUncrating the Power MIG Input POWER, Grounding and Connection DiagramsFigure A.1 Triple Voltage Machine Input Connections Shielding GAS GUN and Cable InstallationLiner Installation and Trimming Instruction see Figure A.3 GUN & Cable Assembly Installed Into the Power MIGInstallation Definitions of Welding Modes OperationCommon Welding ABBREVIA- Tions Other features Controls and SettingsProduct Description Operations 4OPERATIONB-4 Setting and Configuring the Power MIG 300 for WeldingPreflow / Postflow Weld ModeStart Procedure MULTI-PROCESS Panel FunctionsArc Control See Table B.2 Spot Wire Drive RollCrater BurnbackWire Reel Loading READI-REELS, Spools or Coils Procedure for Changing Drive and Idle Roll SetsIdle Roll Pressure Setting Feeding Wire ElectrodeAvoiding Wire Feeding Problems Pulse Welding GMAW-P Special Welding Processes Available on the Power MIGBenefits of Pulse on Pulse from Lincoln Electric PULSE-ON-PULSE GMAW-PPRecommended Welding Procedures for Power Mode Table B.4 Power ModeDual Cylinder Mounting KIT K1702-1 AccessoriesDrive Roll Kits K363P READI-REEL AdapterRemember do not change the WFS at the spool gun Non-Synergic Weld Modes ModePUSH-PULL Feeding Connection Adapter KIT K2154-1 Synergic Weld ModesMaintenance See Figure D.1 Liner Removal and ReplacementLocate Problem Symptom 1TROUBLESHOOTINGE-1Problems Possible Areas Symptoms Misadjustments TroubleshootingRecommended Course of Action Output Problems Feeding Problems GAS Flow Problems Displays Description Scrolling dash Push Pull Wire Feeding Problems Troubleshooting Tight. The tension arm should be Stall Factor Number Adjustment G3852 Wiring DiagramsG4068 Codes 10952 onlyWiring Diagram Power MIG 300 for Codes 10958 Wiring Diagram Power MIG 300 for Codes 11097 Wiring DiagramM19231 Dimension PrintPower MIG Power MIG Precaucion Warnung

IM736-D specifications

The Lincoln Electric IM736-D is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding operations. Known for its robustness and versatility, this machine is specifically engineered for high-performance applications, making it an essential tool for professionals in various sectors, including construction, manufacturing, and maintenance.

One of the main features of the IM736-D is its advanced control system, which allows for precise adjustments to be made during the welding process. This feature provides welders with the ability to tailor their settings for different materials and thicknesses, ensuring optimal results every time. The machine also incorporates digital technology, providing an intuitive interface that simplifies operation and enhances user experience.

The IM736-D is built with a durable construction, ensuring longevity and reliable performance in high-demand environments. Its robust chassis is designed to withstand the rigors of daily use, while also being lightweight enough for easy transport between job sites. This balance of strength and portability makes it an ideal choice for contractors and fabricators alike.

In terms of welding technology, the IM736-D utilizes inverter technology, which contributes to its compact design and energy efficiency. This cutting-edge technology allows for quicker response times and stable arc performance, thus reducing the likelihood of defects in the weld. The machine supports various welding processes, including MIG, TIG, and Stick welding, making it a versatile option for a wide range of applications.

Additional characteristics include a built-in wire feeder, which facilitates seamless operations and minimizes downtime. The IM736-D also features advanced safety systems, such as overcurrent protection and thermal overload indicators, enhancing the safety of the operator during use.

Overall, the Lincoln Electric IM736-D stands out for its combination of innovative features, user-friendly technology, and robust construction. With its ability to deliver high-quality welds across various materials and welding processes, it remains a top contender in the industrial welding market, offering reliability and performance for professionals who demand the best.