Lincoln Electric IM736-D PUSH-PULL Feeding Connection Adapter KIT K2154-1, Synergic Weld Modes

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C-2

ACCESSORIES

C-2

Non-Synergic Weld Modes (Mode 5)

•Voltage is adjustable at the power source. The right control knob on the power source will adjust the voltage that is displayed in the meter directly above it.

•The left Display (WFS / AMPS) on the POWER MIG 300 will have 4 dashes (----) to indicate that the left control knob on the power source is inactive. Wire Feed Speed is set at the Spool Gun.

•The following procedure settings for Aluminum 4043 can be used as initial settings for making test welds to determine final settings:

Wire Dia.

WFS Setting

Arc Voltage

In. (mm)

Spool Gun

Setting

.030" (.8 mm)

270

15V

.035" (.9 mm)

250

16V

3/64" (1.2 mm)

240

20V

 

 

 

4. Synergic Weld Modes

The POWER MIG 300 is designed to enable synergic weld modes and synergic pulse processes with the spool gun. The actual wire feed speed (WFS) of the spool gun must be measured and manually set on the POWER MIG 300 as a work point for the POWER MIG 300 (SPD).

•In synergic modes when the spool gun trigger is pulled, an adjustable value for the SPD work point is displayed in the left meter. The letters SPD are displayed in the right meter.

•The left control knob adjusts the SPD value. The right control knob is inactive.

•Measure the actual WFS, in inches per minute, at the spool gun and set the SPD at the POWER MIG 300 to match this value. WFS can be measured by pulling the trigger of the spool gun and feeding wire for 6 seconds. Measure the length of wire (in inches) that was fed and multiply by 10.

•The POWER MIG 300 is now configured and ready to weld in the synergic mode.

•Adjustment of the SPD value from the set value has the affect of adjusting trim or arc length.

•To increase the arc length; increase the SPD value at the POWER MIG 300 to a value higher

than the actual WFS.

Remember; do not change the WFS at the spool gun.

•To decrease the arc length; decrease the SPD value at the POWER MIG 300 to a value lower than the actual WFS.

Remember: The dialed in SPD value at the POWER MIG 300 does not control the WFS at the spool gun. Rather, it is adjusting the POWER MIG 300 synergic work point. Therefore, adjusting the SPD value will not change your actual WFS at the spool gun. WFS can only be changed at the spool gun.

PUSH-PULL FEEDING CONNECTION ADAPTER KIT (K2154-1)

The push-pull adapter kit provides direct connection of a Cobra Gold or Prince XL torch to the POWER MIG 300 wire feeder welder.

The kit is intended for use with the following Cobra Gold or Prince XL torches:

Cobra Gold

Air Cooled 15’(5m)

K1589-1

Water-Cooled 15’(5m)

K1590-1

Air Cooled 25’(8m)

K1589-2

Water-Cooled 25’(8m)

K1590-2

Air Cooled 50’(15m)

K1589-3

Water-Cooled 50’(15m) K1590-3

 

 

 

 

Prince XL

Air Cooled 15’(5m)

K1591-1

Water-Cooled 15’(5m)

K1592-1

 

Air Cooled 25’(8m)

K1591-2

Water-Cooled 25’(8m)

K1592-2

Air Cooled 50’(15m)

K1591-3

Water-Cooled 50’(15m) K1592-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

Remove all input power to the POWER MIG 300 before installing the Connection Adapter Kit.

------------------------------------------------------------------------

WARNING

Refer to the Owner’s Manual of the Torch for Amperage and Duty Cycle rating information. The torch rating may not match the rating of the power source.

------------------------------------------------------------------------

MAKING A WELD WITH THE PRINCE XL OR COBRA GOLD TORCH INSTALLED

•Set the idle roll pressure on the wire drive between an indicator reading of 0-2. A recommended start point is 1.5.

•Set the Gun Selection toggle switch located inside the wire drive compartment directly above the push- pull control cable connector to "PUSH-PULL GUN."

•Depending on the weld mode, set the Voltage or Trim at the POWER MIG 300 using the right control knob located on the upper case front panel.

•The Wire Feed Speed (WFS) is set using the control knob on the Torch. The left control knob on the POWER MIG 300 is inactive. The actual WFS being set at the torch is displayed on the POWER MIG 300.

•All weld parameters normally available for the active weld mode are available during push-pull operation. Refer to the Operation Section of this manual.

POWER MIG 300

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Contents Power MIG Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power MIGInput POWER, Grounding and Connection Diagrams Safety PrecautionsUncrating the Power MIG LocationFigure A.1 Triple Voltage Machine Input Connections GUN & Cable Assembly Installed Into the Power MIG GUN and Cable InstallationLiner Installation and Trimming Instruction see Figure A.3 Shielding GASInstallation Common Welding ABBREVIA- Tions OperationDefinitions of Welding Modes Product Description Controls and SettingsOther features Operations Setting and Configuring the Power MIG 300 for Welding 4OPERATIONB-4MULTI-PROCESS Panel Functions Weld ModeStart Procedure Preflow / PostflowArc Control See Table B.2 Burnback Wire Drive RollCrater SpotProcedure for Changing Drive and Idle Roll Sets Wire Reel Loading READI-REELS, Spools or CoilsAvoiding Wire Feeding Problems Feeding Wire ElectrodeIdle Roll Pressure Setting Special Welding Processes Available on the Power MIG Pulse Welding GMAW-PPULSE-ON-PULSE GMAW-PP Benefits of Pulse on Pulse from Lincoln ElectricPower Mode Recommended Welding Procedures for Power Mode Table B.4K363P READI-REEL Adapter AccessoriesDrive Roll Kits Dual Cylinder Mounting KIT K1702-1Synergic Weld Modes Non-Synergic Weld Modes ModePUSH-PULL Feeding Connection Adapter KIT K2154-1 Remember do not change the WFS at the spool gunMaintenance Liner Removal and Replacement See Figure D.11TROUBLESHOOTINGE-1 Locate Problem SymptomRecommended Course of Action TroubleshootingProblems Possible Areas Symptoms Misadjustments Output Problems Feeding Problems GAS Flow Problems Displays Description Scrolling dash Push Pull Wire Feeding Problems Troubleshooting Tight. The tension arm should be Stall Factor Number Adjustment Wiring Diagrams G3852Codes 10952 only G4068Wiring Diagram Power MIG 300 for Codes 10958 Wiring Diagram Wiring Diagram Power MIG 300 for Codes 11097Dimension Print M19231Power MIG Power MIG Precaucion Warnung

IM736-D specifications

The Lincoln Electric IM736-D is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding operations. Known for its robustness and versatility, this machine is specifically engineered for high-performance applications, making it an essential tool for professionals in various sectors, including construction, manufacturing, and maintenance.

One of the main features of the IM736-D is its advanced control system, which allows for precise adjustments to be made during the welding process. This feature provides welders with the ability to tailor their settings for different materials and thicknesses, ensuring optimal results every time. The machine also incorporates digital technology, providing an intuitive interface that simplifies operation and enhances user experience.

The IM736-D is built with a durable construction, ensuring longevity and reliable performance in high-demand environments. Its robust chassis is designed to withstand the rigors of daily use, while also being lightweight enough for easy transport between job sites. This balance of strength and portability makes it an ideal choice for contractors and fabricators alike.

In terms of welding technology, the IM736-D utilizes inverter technology, which contributes to its compact design and energy efficiency. This cutting-edge technology allows for quicker response times and stable arc performance, thus reducing the likelihood of defects in the weld. The machine supports various welding processes, including MIG, TIG, and Stick welding, making it a versatile option for a wide range of applications.

Additional characteristics include a built-in wire feeder, which facilitates seamless operations and minimizes downtime. The IM736-D also features advanced safety systems, such as overcurrent protection and thermal overload indicators, enhancing the safety of the operator during use.

Overall, the Lincoln Electric IM736-D stands out for its combination of innovative features, user-friendly technology, and robust construction. With its ability to deliver high-quality welds across various materials and welding processes, it remains a top contender in the industrial welding market, offering reliability and performance for professionals who demand the best.
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