Lincoln Electric IM736-D manual Accessories, Drive Roll Kits, K363P READI-REEL Adapter

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C-1

ACCESSORIES

C-1

DRIVE ROLL KITS

Refer to Table C.1 for various drive roll kits that are available for the POWER MIG. All items in Bold are supplied standard with the POWER MIG.

TABLE C.1

Wire

Size

Drive Roll Kit

 

 

 

Solid

.023”-.030” (0.6-0.8 mm)

KP1696-030S

.035” (0.9 mm)

KP1696-035S

Steel

.045” (1.2 mm)

KP1696-045S

 

 

.040” (1.0mm)

KP-1696-2

 

.035-.045” (0.9-0.2mm)

KP-1696-1

Cored

.035” (0.9 mm)

KP1697-035C

.045” (1.2 mm)

KP1697-045C

 

Aluminum

3/64” (1.2 mm)

KP1695-3/64A

*.035 Aluminum recommended for Push-Pull systems only.

3/64" (1.2 mm) ALUMINUM FEEDING KIT (K2153-1)

This kit helps push feeding aluminum through stan- dard machine feeder and gun. It provides gun and wire drive conversion parts to weld with 3/64" (1.2

mm)aluminum wire. 5356 alloy aluminum wire is rec- ommended for best push feeding performance.

Kit includes drive rolls and wire guide plate for the wire drive, liner and two contact tips for the gun, along with installation instructions.

K363P READI-REEL ADAPTER

The K363P Readi-Reel Adapter mounts to the 2" spindle. It is needed to mount the 22-30 lb. Readi- Reels.

DUAL CYLINDER MOUNTING KIT (K1702-1)

Permits stable side-by-side mounting of two full size (9" dia. x 5' high) gas cylinders with “no lift” loading. Simple installation and easy instructions provided. Includes upper and lower cylinder supports, wheel axles and mounting hardware.

ALTERNATIVE MAGNUM GMAW GUN AND CABLE ASSEMBLIES

The following Magnum 300 gun and cable assemblies are separately available for use with the POWER MIG

300.Each is rated 300 amps 60% duty cycle (or 300 amps 40% duty) and is equipped with the integrated connector, twist-lock trigger connector, fixed nozzle and insulator, and includes a liner, diffuser, and con- tact tips for the wire sizes specified:

 

 

English Wire

Metric Wire

Length

Part No.

Size

Size

 

 

 

 

10' (3.0 m)

K470-1

 

 

12' (3.6 m)

K470-7

.035 – .045"

0.9 – 1.2 mm

15' (4.5 m)

K470-3

 

 

 

 

 

 

 

 

 

 

MAGNUM GUN CONNECTION KIT (Optional K466-6)

Using the optional K466-6 Magnum Connection kit for the POWER MIG permits use of standard Magnum 200, 300 or 400 gun and cable assemblies.

K1692-2SPOOL GUN (PRINCETM XL)

When the POWER MIG Gun Selector Switch is in the “Standard / Spool Gun” position, the POWER MIG pro- vides gun trigger switch transfer between the Magnum gun or the spool gun for the same polarity welding with different wire and gas processes.

CAUTION

Closing either gun trigger will cause the electrode of both guns to be electrically “HOT”. Be sure unused gun is positioned so electrode or tip will not contact metal case or other metal common to work.

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Because the control circuitry senses each gun through its trigger leads, weld parameters are displayed and adjustable for the last gun that was triggered.

1.Pulling the trigger for the built-in feeder gun (Magnum 300):

•Disables spool gun operation.

•Changes the displays of the POWER MIG 300 to correspond to feeder gun operation.

•Closing feeder gun trigger starts feeder gun weld- ing and makes both electrodes electrically “HOT”.

2.Pulling SPOOL GUN Trigger:

•Disables built-in feeder gun operation.

•Changes the displays of the POWER MIG 300 to correspond to Spool Gun operation.

•Closing spool gun trigger starts spool gun welding and makes both electrodes electrically “HOT”.

3.Operation with POWER MIG 300:

•Install the spool gun per the installation instructions

•Turn the POWER MIG 300 input power ON.

•Make sure that the Gun Selector Switch is in the “Standard / Spool Gun” position.

•Pull and release the trigger of the Spool Gun. The Power Mig recognizes the spool gun as active and weld parameters are adjustable for welding with the Spool Gun

POWER MIG 300

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Contents Safety Depends on You Power MIGCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power MIG InstallationUncrating the Power MIG Safety PrecautionsInput POWER, Grounding and Connection Diagrams LocationFigure A.1 Triple Voltage Machine Input Connections Liner Installation and Trimming Instruction see Figure A.3 GUN and Cable InstallationGUN & Cable Assembly Installed Into the Power MIG Shielding GASInstallation Definitions of Welding Modes OperationCommon Welding ABBREVIA- Tions Other features Controls and SettingsProduct Description Operations 4OPERATIONB-4 Setting and Configuring the Power MIG 300 for WeldingStart Procedure Weld ModeMULTI-PROCESS Panel Functions Preflow / PostflowArc Control See Table B.2 Crater Wire Drive RollBurnback SpotWire Reel Loading READI-REELS, Spools or Coils Procedure for Changing Drive and Idle Roll SetsIdle Roll Pressure Setting Feeding Wire ElectrodeAvoiding Wire Feeding Problems Pulse Welding GMAW-P Special Welding Processes Available on the Power MIGBenefits of Pulse on Pulse from Lincoln Electric PULSE-ON-PULSE GMAW-PPRecommended Welding Procedures for Power Mode Table B.4 Power ModeDrive Roll Kits AccessoriesK363P READI-REEL Adapter Dual Cylinder Mounting KIT K1702-1PUSH-PULL Feeding Connection Adapter KIT K2154-1 Non-Synergic Weld Modes ModeSynergic Weld Modes Remember do not change the WFS at the spool gunMaintenance See Figure D.1 Liner Removal and ReplacementLocate Problem Symptom 1TROUBLESHOOTINGE-1Problems Possible Areas Symptoms Misadjustments TroubleshootingRecommended Course of Action Output Problems Feeding Problems GAS Flow Problems Displays Description Scrolling dash Push Pull Wire Feeding Problems Troubleshooting Tight. The tension arm should be Stall Factor Number Adjustment G3852 Wiring DiagramsG4068 Codes 10952 onlyWiring Diagram Power MIG 300 for Codes 10958 Wiring Diagram Power MIG 300 for Codes 11097 Wiring DiagramM19231 Dimension PrintPower MIG Power MIG Precaucion Warnung

IM736-D specifications

The Lincoln Electric IM736-D is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding operations. Known for its robustness and versatility, this machine is specifically engineered for high-performance applications, making it an essential tool for professionals in various sectors, including construction, manufacturing, and maintenance.

One of the main features of the IM736-D is its advanced control system, which allows for precise adjustments to be made during the welding process. This feature provides welders with the ability to tailor their settings for different materials and thicknesses, ensuring optimal results every time. The machine also incorporates digital technology, providing an intuitive interface that simplifies operation and enhances user experience.

The IM736-D is built with a durable construction, ensuring longevity and reliable performance in high-demand environments. Its robust chassis is designed to withstand the rigors of daily use, while also being lightweight enough for easy transport between job sites. This balance of strength and portability makes it an ideal choice for contractors and fabricators alike.

In terms of welding technology, the IM736-D utilizes inverter technology, which contributes to its compact design and energy efficiency. This cutting-edge technology allows for quicker response times and stable arc performance, thus reducing the likelihood of defects in the weld. The machine supports various welding processes, including MIG, TIG, and Stick welding, making it a versatile option for a wide range of applications.

Additional characteristics include a built-in wire feeder, which facilitates seamless operations and minimizes downtime. The IM736-D also features advanced safety systems, such as overcurrent protection and thermal overload indicators, enhancing the safety of the operator during use.

Overall, the Lincoln Electric IM736-D stands out for its combination of innovative features, user-friendly technology, and robust construction. With its ability to deliver high-quality welds across various materials and welding processes, it remains a top contender in the industrial welding market, offering reliability and performance for professionals who demand the best.
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