Lincoln Electric IM736-D manual Feeding Problems

Page 32

 

 

 

TROUBLESHOOTING

E-4

 

E-4

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE AREAS OF

 

 

(SYMPTOMS)

 

 

MISADJUSTMENT(S)

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

Rough wire feeding or wire will not

 

 

1. The gun cable may be kinked or twisted.

 

 

feed but drive rolls are turning.

 

 

2. The wire may be jammed in the gun

 

 

 

 

 

 

cable, or gun cable may be dirty.

 

 

 

 

 

3.

Check drive roll tension and

 

 

 

 

 

 

position of grooves.

 

 

 

 

 

4.

Check for worn or loose drive rolls.

 

 

 

 

 

5.

The electrode may be rusty or dirty.

 

 

 

 

 

6.

Check for damaged or incorrect

 

 

 

 

 

 

contact tip.

 

 

 

 

 

7.

Check wire spindle for ease of

 

 

 

 

 

 

rotation and adjust break ten-

 

 

 

 

 

 

sion knob if necessary.

 

 

 

 

 

 

 

 

The wire feed stops while welding.

 

 

1. Check the wire feed drive rolls

 

 

When trigger is released and pulled

 

 

 

and motor for smooth operation.

 

 

again the wire feed starts.

 

 

2. Check for restrictions in the wire

 

 

 

 

 

 

feed path. Check the gun and

 

 

 

 

 

 

cable for restrictions.

 

 

 

 

 

3.

Make sure gun liner and tip are

 

 

 

 

 

 

correct for wire size being used.

 

 

 

 

 

4.

Make sure drive rolls and guide plates

 

 

 

 

 

 

are clean and are the correct size.

 

 

 

 

 

5. Check spindle for ease of rotation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

POWER MIG 300

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Page 31 Page 33
Contents Power MIG Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Installation Technical Specifications Power MIGSafety Precautions Uncrating the Power MIGInput POWER, Grounding and Connection Diagrams LocationFigure A.1 Triple Voltage Machine Input Connections GUN and Cable Installation Liner Installation and Trimming Instruction see Figure A.3GUN & Cable Assembly Installed Into the Power MIG Shielding GASInstallation Common Welding ABBREVIA- Tions OperationDefinitions of Welding Modes Product Description Controls and SettingsOther features Operations Setting and Configuring the Power MIG 300 for Welding 4OPERATIONB-4Weld Mode Start ProcedureMULTI-PROCESS Panel Functions Preflow / PostflowArc Control See Table B.2 Wire Drive Roll CraterBurnback SpotProcedure for Changing Drive and Idle Roll Sets Wire Reel Loading READI-REELS, Spools or CoilsAvoiding Wire Feeding Problems Feeding Wire ElectrodeIdle Roll Pressure Setting Special Welding Processes Available on the Power MIG Pulse Welding GMAW-PPULSE-ON-PULSE GMAW-PP Benefits of Pulse on Pulse from Lincoln ElectricPower Mode Recommended Welding Procedures for Power Mode Table B.4Accessories Drive Roll KitsK363P READI-REEL Adapter Dual Cylinder Mounting KIT K1702-1Non-Synergic Weld Modes Mode PUSH-PULL Feeding Connection Adapter KIT K2154-1Synergic Weld Modes Remember do not change the WFS at the spool gunMaintenance Liner Removal and Replacement See Figure D.11TROUBLESHOOTINGE-1 Locate Problem SymptomRecommended Course of Action TroubleshootingProblems Possible Areas Symptoms Misadjustments Output Problems Feeding Problems GAS Flow Problems Displays Description Scrolling dash Push Pull Wire Feeding Problems Troubleshooting Tight. The tension arm should be Stall Factor Number Adjustment Wiring Diagrams G3852Codes 10952 only G4068Wiring Diagram Power MIG 300 for Codes 10958 Wiring Diagram Wiring Diagram Power MIG 300 for Codes 11097Dimension Print M19231Power MIG Power MIG Precaucion Warnung

IM736-D specifications

The Lincoln Electric IM736-D is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding operations. Known for its robustness and versatility, this machine is specifically engineered for high-performance applications, making it an essential tool for professionals in various sectors, including construction, manufacturing, and maintenance.

One of the main features of the IM736-D is its advanced control system, which allows for precise adjustments to be made during the welding process. This feature provides welders with the ability to tailor their settings for different materials and thicknesses, ensuring optimal results every time. The machine also incorporates digital technology, providing an intuitive interface that simplifies operation and enhances user experience.

The IM736-D is built with a durable construction, ensuring longevity and reliable performance in high-demand environments. Its robust chassis is designed to withstand the rigors of daily use, while also being lightweight enough for easy transport between job sites. This balance of strength and portability makes it an ideal choice for contractors and fabricators alike.

In terms of welding technology, the IM736-D utilizes inverter technology, which contributes to its compact design and energy efficiency. This cutting-edge technology allows for quicker response times and stable arc performance, thus reducing the likelihood of defects in the weld. The machine supports various welding processes, including MIG, TIG, and Stick welding, making it a versatile option for a wide range of applications.

Additional characteristics include a built-in wire feeder, which facilitates seamless operations and minimizes downtime. The IM736-D also features advanced safety systems, such as overcurrent protection and thermal overload indicators, enhancing the safety of the operator during use.

Overall, the Lincoln Electric IM736-D stands out for its combination of innovative features, user-friendly technology, and robust construction. With its ability to deliver high-quality welds across various materials and welding processes, it remains a top contender in the industrial welding market, offering reliability and performance for professionals who demand the best.
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