Lincoln Electric IM736-D manual Safety Precautions, Uncrating the Power MIG, Location

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A-2

INSTALLATION

A-2

Read entire installation section before starting installation.

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts or electrode with skin or wet clothing.

•Insulate yourself from work and ground.

•Always wear dry insulating gloves.

•Do not use AC welder if your clothing, cloves or work area is damp or if working on, under or

inside work piece.

Use the following equipment:

- Semiautomatic DC constant volt- age (wire) welder.

-DC manual (stick) welder.

-AC welder with reduced voltage control.

•Do not operate with panels removed.

•Disconnect input power before servicing.

FUMES AND GASES can be dangerous.

• Keep your head out of fumes.

• Use ventilation or exhaust to remove fumes from breathing zone and general area.

WELDING SPARKS can cause fire or explosion.

•Keep flammable material away.

•Do not weld on closed contain- ers.

ARC RAYS can burn eyes and skin.

• Wear eye, ear and body protec- tion.

Observe all safety information through-

out this manual.

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ONLY QUALIFIED PERSONNEL SHOULD INSTALL, USE OR SERVICE THIS EQUIP- MENT.

UNCRATING THE POWER MIG 300

Cut banding and lift off cardboard carton. Cut banding holding the machine to the skid. Remove foam and corrugated packing material. Untape accessories from Gas Bottle Platform. Unscrew the two wood screws (at the Gas Bottle Platform) holding the machine to the skid. Roll the machine off the skid assembly.

LOCATION

Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front. A location that minimizes the amount of smoke and dirt drawn into the rear louvers reduces the chance of dirt accumulation that can block air pas- sages and cause overheating.

INPUT POWER, GROUNDING AND CONNECTION DIAGRAMS

1.Before starting the installation, check with the local power company if there is any question about whether your power supply is adequate for the volt- age, amperes, phase, and frequency specified on the welder nameplate. Also be sure the planned installation will meet the U.S. National Electrical Code and local code requirements. This welder may be operated from a single phase line or from one phase of a two or three phase line.

2.The POWER MIG 300 is supplied connected for 230 Volt Input. If the welder is to be operated on another voltage, it must be reconnected according to the instructions in Figure A.1

POWER MIG 300

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Contents Safety Depends on You Power MIGCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Technical Specifications Power MIG InstallationUncrating the Power MIG Safety PrecautionsInput POWER, Grounding and Connection Diagrams LocationFigure A.1 Triple Voltage Machine Input Connections Liner Installation and Trimming Instruction see Figure A.3 GUN and Cable InstallationGUN & Cable Assembly Installed Into the Power MIG Shielding GASInstallation Operation Definitions of Welding ModesCommon Welding ABBREVIA- Tions Controls and Settings Other featuresProduct Description Operations 4OPERATIONB-4 Setting and Configuring the Power MIG 300 for WeldingStart Procedure Weld ModeMULTI-PROCESS Panel Functions Preflow / PostflowArc Control See Table B.2 Crater Wire Drive RollBurnback SpotWire Reel Loading READI-REELS, Spools or Coils Procedure for Changing Drive and Idle Roll SetsFeeding Wire Electrode Idle Roll Pressure SettingAvoiding Wire Feeding Problems Pulse Welding GMAW-P Special Welding Processes Available on the Power MIGBenefits of Pulse on Pulse from Lincoln Electric PULSE-ON-PULSE GMAW-PPRecommended Welding Procedures for Power Mode Table B.4 Power ModeDrive Roll Kits AccessoriesK363P READI-REEL Adapter Dual Cylinder Mounting KIT K1702-1PUSH-PULL Feeding Connection Adapter KIT K2154-1 Non-Synergic Weld Modes ModeSynergic Weld Modes Remember do not change the WFS at the spool gunMaintenance See Figure D.1 Liner Removal and ReplacementLocate Problem Symptom 1TROUBLESHOOTINGE-1Troubleshooting Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Output Problems Feeding Problems GAS Flow Problems Displays Description Scrolling dash Push Pull Wire Feeding Problems Troubleshooting Tight. The tension arm should be Stall Factor Number Adjustment G3852 Wiring DiagramsG4068 Codes 10952 onlyWiring Diagram Power MIG 300 for Codes 10958 Wiring Diagram Power MIG 300 for Codes 11097 Wiring DiagramM19231 Dimension PrintPower MIG Power MIG Precaucion Warnung

IM736-D specifications

The Lincoln Electric IM736-D is a state-of-the-art industrial welding machine designed to meet the demanding needs of modern welding operations. Known for its robustness and versatility, this machine is specifically engineered for high-performance applications, making it an essential tool for professionals in various sectors, including construction, manufacturing, and maintenance.

One of the main features of the IM736-D is its advanced control system, which allows for precise adjustments to be made during the welding process. This feature provides welders with the ability to tailor their settings for different materials and thicknesses, ensuring optimal results every time. The machine also incorporates digital technology, providing an intuitive interface that simplifies operation and enhances user experience.

The IM736-D is built with a durable construction, ensuring longevity and reliable performance in high-demand environments. Its robust chassis is designed to withstand the rigors of daily use, while also being lightweight enough for easy transport between job sites. This balance of strength and portability makes it an ideal choice for contractors and fabricators alike.

In terms of welding technology, the IM736-D utilizes inverter technology, which contributes to its compact design and energy efficiency. This cutting-edge technology allows for quicker response times and stable arc performance, thus reducing the likelihood of defects in the weld. The machine supports various welding processes, including MIG, TIG, and Stick welding, making it a versatile option for a wide range of applications.

Additional characteristics include a built-in wire feeder, which facilitates seamless operations and minimizes downtime. The IM736-D also features advanced safety systems, such as overcurrent protection and thermal overload indicators, enhancing the safety of the operator during use.

Overall, the Lincoln Electric IM736-D stands out for its combination of innovative features, user-friendly technology, and robust construction. With its ability to deliver high-quality welds across various materials and welding processes, it remains a top contender in the industrial welding market, offering reliability and performance for professionals who demand the best.
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