Lincoln Electric LF-72/74 service manual AA-2, Model, WFS Range Wire Sizes

Page 44

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AA-2

 

 

 

 

 

 

 

 

 

 

INSTALLATION

 

 

 

 

 

AA-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS: LF-74 Wire Feeder

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEC.#

 

 

TYPE

 

 

 

 

 

 

 

 

WIRE FEED SPEED RANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

Gearing

 

 

 

 

 

GMAW

 

 

 

 

FCAW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WFS Range

 

 

Wire Sizes

 

WFS Range

 

 

Wire Sizes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2426-1

 

Normal Speed

 

100 – 800 ipm

 

 

.023 – 1/16"

 

100 – 800 ipm

 

 

.030 - 5/64”

 

 

 

 

 

 

 

(0.6 – 1.6mm)

 

 

(0.8 - 2.0mm)

 

 

 

 

 

 

 

 

 

 

(2.5-20.3 m/min.)

 

 

(2.5-20.3 m/min.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2426-2

 

Normal Speed

 

100 – 800 ipm

 

 

.023 – 1/16"

 

100 – 800 ipm

 

 

.030 – 5/64"

 

 

 

 

 

 

 

(0.6 – 1.6mm)

 

 

(0.8 – 2.0mm)

 

 

 

 

 

 

 

 

 

 

(2.5-20.3 m/min.)

 

 

(2.5-20.3 m/min.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2426-3

 

Extra Torque

 

50 – 400 ipm

 

 

.023 – 1/16"

 

50 – 400 ipm

 

 

.030 – 3/32"

 

 

 

 

 

 

 

 

 

 

(1.3 – 10.4m/min)

 

(0.6 – 1.6mm)

 

(1.3 – 10.4m/min)

 

(0.8 - 2.4mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS

 

 

 

 

 

SPEC.#

TYPE

 

 

INPUT POWER

 

PHYSICAL SIZE•

 

 

TEMPERATURE RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Voltage

 

 

 

 

 

Dimensions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and Current

 

 

 

 

Height

 

 

Width

Depth

 

Weight

Operating

 

Storage

 

 

 

 

LF-74

 

 

 

 

 

 

 

 

11.1“

 

10.2“

12.9“

 

46 Lbs.

 

 

 

 

 

K2426-1

 

 

 

 

 

 

 

 

 

 

( 282 mm)

 

(259 mm)

(328 mm)

 

(20.9 Kg.)

 

 

 

 

 

 

 

 

Base Model

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions Δ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height

 

 

Width

Depth

 

Weight

 

 

 

 

 

 

 

 

LF-74

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2426-2

 

 

 

 

 

24-42VAC

 

 

 

 

15.3“

 

 

13.0“

27.7“

 

70.5 Lbs.

14°F to 104°F

 

-40°F to 85°F

 

 

 

 

Bench

 

 

9 AMPS

 

 

 

( 389 mm)

 

(330 mm)

(704 mm)

 

(32.0 Kg.)

(-10°C to 40°C)

 

(-40°C to 85°C)

 

 

 

 

Heavy

 

 

50/60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Duty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions Δ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height

 

 

Width

Depth

 

Weight

 

 

 

 

 

 

 

 

LF-74

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2426-3

Bench

 

 

 

 

 

 

 

 

15.3“

 

 

13.0“

27.7“

 

 

70.5 Lbs.

 

 

 

 

 

 

 

 

Heavy

 

 

 

 

 

 

 

( 389 mm)

 

(330 mm)

(704 mm)

 

(32.0 Kg.)

 

 

 

 

 

 

 

 

Duty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Extra Torque

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WELDING CAPACITY RATING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amp Rating

 

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

600 A

 

60%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500 A

 

100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ΔDimensions do not include wire reel.

ITEMS INCLUDED WITH EACH PRODUCT

 

Model

Description

Wire

Wire Reel Stand

Drive Roll Kit

Control Cable

 

 

 

Feeder

 

 

 

 

K2426-1

Base Model

 

-----------

 

 

 

 

 

 

 

 

 

 

K2426-2

Bench Model with

 

 

 

 

 

 

Heavy Duty Wire

 

 

.035, .045 Combo

10Ft. (3m)

 

 

Stand

LF-74

Heavy Duty, up to 60lb.

(0.9, 1.2mm)

 

 

 

 

 

(27.k kg) Coils

 

 

 

K2426-3

Extra Torque

 

 

 

 

 

 

 

 

 

 

Model with Heavy

 

 

 

 

 

 

Duty Wire Stand

 

 

 

 

 

 

 

 

 

 

 

LF-72/74

Page 43 Page 45
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Contents LF-72/74 Safety Electric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcMaster Table of Contents for ALL Sections Section A-1 Table of ContentsInstallation Section Installation Amp Rating Duty CycleMounting Safety PrecautionLocation Bench Mount Swivel MountBoom Mount SuspendedWeld Cable Sizes Coaxial Weld Cables Weld Cable ConnectionControl Cable Connections INSTALLATIONA-7Analog Control Cable Pin Function Miller Power Source Lincoln Wire FeederAnalog Miller Control Cable Adapter K2335-1 Wire Drive Systems Welding GUN/WIRE Feeder Trigger ConnectorRemote Sense Lead Specifications High Frequency ProtectionWelding GUNS, Torches and ACCES- Sories Magnum GUN and Cable AssembliesRolls.FIGURE A.4 Procedure for Changing Drive and Idle Roll SetsWire Drive Configuration Set the pressure arm as follows See Figure A.6 Pressure ARM AdjustmentGun Receiver For use With Bushing Wire Reel Loading Weld Wire Routing Figure A.9Shielding GAS Connection Installing Electrode To install Lincoln conduit See Figure A.10bConduit Kits For Codes 11209, 11210, 11211 and aboveAluminum Wire Preparations Figure A.12bINSTALLATIONA-18 Base Model Bench Model Standard Duty Bench Model Heavy DutyTypical System Configurations CableLF-72/74 Operation Section Section B-1Operation GAS Input Work ConnectionRecommended Processes Common Welding AbbreviationsProduct Description Front Panel Controls and Connections Figure B.1 Case Front Controls DescriptionBurnback and Postflow Timer KIT Cold FEED/GAS Purge SwitchStep Trigger Interlock Switch Remote Voltage Control KITWire Feed Speed Knob Trigger Connector 5-PIN AmphenolGUN Receiver Bushing K1500-2 Trigger InterlockAccessories Section Section C-1Accessories Optional KitsLF-72s Accessories Key LF-72/74 Maintenance Section Section D-1Maintenance MaintenanceCalibration Specification Routine MaintenanceFigure D.1 Figure D.3 Major Component Location Section AA-1 Section AAModel WFS Range Wire SizesAA-2 AA-3 Figure AA.1AA-4 AA-5 AA-6 Coaxial Weld CableK1797-xx INSTALLATIONAA-7AA-7 AA-8 Drive Roll Kits Steel or Cored Wires AA-9AA-10 Figure AA.3AA-11 Changing the Gun Receiver BushingLation or changing drive rolls and/or GuidesAssembly of Drive Rolls and Wire Guides AA-12AA-13 Set the pressure arm as follows See Figure AA.8AA-14 AA-15 Loading 16 to 44 lb .3 20kg Spools See figure AA.8AA-16 Figure AA.11AA-17 Figure AA.12aAA-18 Figure AA.12bAA-19 AA-20INSTALLATIONAA-20 Common Equipment SET-UPSFigure AA.15 High Volume Production AA-21Figure AA.16 Portable Welding AA-22Section BB-1 Section BBBB-2 Fcaw Innershield or OutershieldRequired Equipment BB-3BB-4 Figure BB.1 Case Front Controls DescriptionK2426-3 model BB-5K2426-1 and K2426-2 models Switch BB-6Section CC-1 CC-2 CC-3 CC-4 CC-5 CC-6 Section DD-1 Section DDTo verify the wire feed speed Nal wiringWhen inching with gun trigger, electrode WFS knob setting Could remain energized Several secondsMAINTENANCEDD-3 DD-3Figure DD.3 Major Component Location DD-4Theory of Operation Section Section E-1Theory of Operation Return to SectionControl Board LF-72/74 Troubleshooting & Repair Section Section F-1Troubleshooting & Repair HOW to USE Troubleshooting GuidePC Board Troubleshooting Procedures Function Problems Function Problems Troubleshooting & Repair Drive Motor and Tach Feedback Test Test DescriptionTest Procedure Troubleshooting and Repair GAS Solenoid TestTest Procedure Figure F.3 Leads 552, 552BDiode Bridge Test 552B + 552A Wire Speed Potentiometer Test Wire Speed Potentiometer Test 14F-14PC Board Removal and Replacement Control PC Board Removal and Replacement Procedure Removal Procedure Replacement ProcedureTroubleshooting and Repair Wire Drive Motor and Gear BOX Removal and Replacement ProcedureProcedure Replacement Procedures SET UP Operation VerificationLF-72/74 Electrical Diagrams Section Section G-1Electrical Diagrams LF-72/74Timer KIT Board Normal Speed Micro Internal panel Motor Connecter Summary High Torque Setting engages Schematic Common Analog Control PC Board G4559 Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Common Analog Control G4560-2E0
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