Lincoln Electric LF-72/74 AA-11, Changing the Gun Receiver Bushing, Guides, Et head cap screw

Page 53

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

AA-11

INSTALLATION

AA-11

 

 

 

 

 

WIRE DRIVE CONFIGURATION

7.

Disconnect the shielding gas hose from the gun

(See Figure AA.5)

 

 

bushing, if required.

 

Changing the Gun Receiver Bushing

8.

Connect the shielding gas hose to the new gun

 

 

 

 

bushing, if required.

 

 

WARNING

 

 

 

 

 

9.

Rotate the gun bushing until the thumb screw hole

 

ELECTRIC SHOCK can kill.

aligns with the thumb screw hole in the feed plate.

Turn the input power OFF at the Slide the gun receiver bushing into the wire drive

welding power source before instal- and verify the thumb screw holes are aligned.

lation or changing drive rolls and/or

10. Tighten the socket head cap screw.

guides.

11. Insert the welding gun into the gun bushing and

• Do not touch electrically live parts.

tighten the thumb screw.

• When inching with the gun trigger, electrode and

 

 

drive mechanism are "hot" to work and ground

 

 

and could remain energized several seconds

Gun Receiver

For use With

after the gun trigger is released.

Bushing

 

• Only qualified personnel should perform mainte-

 

 

nance work.

K1500-1

K466-1 Lincoln gun connectors;

------------------------------------------------------------------------

 

Innershield and Subarc guns)

Tools required:

 

 

• 1/4" hex key wrench

K1500-2

K466-2, K466-10 Lincoln gun

Note: Some gun bushings do not require the use of

 

connectors; Magnum 200/300/400

the thumb screw.

 

guns and compatible with Tweco®

 

 

#2 - #4)

1. Turn power off at the welding power source.

 

 

2. Remove the welding wire from the wire drive.

K1500-3

K1637-7 Lincoln gun connectors;

3. Remove the thumb screw from the wire drive.

 

Magnum 550 guns and compatible

4. Remove the welding gun from the wire drive.

 

with Tweco® #5)

5. Loosen the socket head cap screw that holds the

 

 

connector bar against the gun bushing. Important:

K1500-4

K466-3 Lincoln gun connectors;

Do not attempt to completely remove the sock-

 

compatible with Miller® guns.)

et head cap screw.

 

 

6. Remove the outer wire guide, and push the gun

K1500-5

(Compatible with Oxo® guns.)

bushing out of the wire drive. Because of the pre-

 

 

cision fit, light tapping may be required to remove

K489-7

( Lincoln Fast-Mate guns.)

the gun bushing.

 

 

FIGURE AA.5

 

 

 

TIGHTEN

 

 

CAP

GUN RECEIVER BUSHING

 

SCREW

 

LOOSEN

 

 

 

 

CAP

 

THUMB

SCREW

 

 

 

SCREW

 

CONNECTOR

BAR

SOCKET

HEAD CAP

SCREW

LF-72/74

Image 53
Contents LF-72/74 Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Section A-1 Table of ContentsInstallation Section Amp Rating Duty Cycle InstallationMounting Safety PrecautionLocation Swivel Mount Bench MountBoom Mount SuspendedWeld Cable Sizes Weld Cable Connection Coaxial Weld CablesControl Cable Connections INSTALLATIONA-7Analog Control Cable Pin Function Miller Power Source Lincoln Wire FeederAnalog Miller Control Cable Adapter K2335-1 Welding GUN/WIRE Feeder Trigger Connector Wire Drive SystemsRemote Sense Lead Specifications High Frequency ProtectionMagnum GUN and Cable Assemblies Welding GUNS, Torches and ACCES- SoriesRolls.FIGURE A.4 Procedure for Changing Drive and Idle Roll SetsWire Drive Configuration Set the pressure arm as follows See Figure A.6 Pressure ARM AdjustmentGun Receiver For use With Bushing Wire Reel Loading Figure A.9 Weld Wire RoutingShielding GAS Connection To install Lincoln conduit See Figure A.10b Installing ElectrodeConduit Kits For Codes 11209, 11210, 11211 and aboveFigure A.12b Aluminum Wire PreparationsBase Model Bench Model Standard Duty Bench Model Heavy Duty INSTALLATIONA-18Cable Typical System ConfigurationsLF-72/74 Section B-1 Operation SectionGAS Input Work Connection OperationRecommended Processes Common Welding AbbreviationsProduct Description Figure B.1 Case Front Controls Description Front Panel Controls and ConnectionsCold FEED/GAS Purge Switch Burnback and Postflow Timer KITStep Trigger Interlock Switch Remote Voltage Control KITTrigger Connector 5-PIN Amphenol Wire Feed Speed KnobGUN Receiver Bushing K1500-2 Trigger InterlockSection C-1 Accessories SectionOptional Kits AccessoriesLF-72s Accessories Key LF-72/74 Section D-1 Maintenance SectionMaintenance MaintenanceCalibration Specification Routine MaintenanceFigure D.1 Figure D.3 Major Component Location Section AA Section AA-1Model WFS Range Wire SizesAA-2 Figure AA.1 AA-3AA-4 AA-5 Coaxial Weld Cable AA-6K1797-xx INSTALLATIONAA-7AA-7 AA-8 AA-9 Drive Roll Kits Steel or Cored WiresFigure AA.3 AA-10Changing the Gun Receiver Bushing AA-11Lation or changing drive rolls and/or GuidesAA-12 Assembly of Drive Rolls and Wire GuidesSet the pressure arm as follows See Figure AA.8 AA-13AA-14 Loading 16 to 44 lb .3 20kg Spools See figure AA.8 AA-15Figure AA.11 AA-16Figure AA.12a AA-17Figure AA.12b AA-18AA-19 Common Equipment SET-UPS AA-20INSTALLATIONAA-20AA-21 Figure AA.15 High Volume ProductionAA-22 Figure AA.16 Portable WeldingSection BB Section BB-1Fcaw Innershield or Outershield BB-2BB-3 Required EquipmentFigure BB.1 Case Front Controls Description BB-4K2426-3 model BB-5K2426-1 and K2426-2 models BB-6 SwitchSection CC-1 CC-2 CC-3 CC-4 CC-5 CC-6 Section DD Section DD-1Nal wiring To verify the wire feed speedWhen inching with gun trigger, electrode WFS knob setting Could remain energized Several secondsDD-3 MAINTENANCEDD-3DD-4 Figure DD.3 Major Component LocationSection E-1 Theory of Operation SectionReturn to Section Theory of OperationControl Board LF-72/74 Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Function Problems Function Problems Troubleshooting & Repair Test Description Drive Motor and Tach Feedback TestTest Procedure GAS Solenoid Test Troubleshooting and RepairFigure F.3 Leads 552, 552B Test ProcedureDiode Bridge Test 552B + 552A Wire Speed Potentiometer Test 14F-14 Wire Speed Potentiometer TestPC Board Removal and Replacement Removal Procedure Replacement Procedure Control PC Board Removal and Replacement ProcedureTroubleshooting and Repair Procedure Wire Drive Motor and Gear BOX Removal and ReplacementProcedure Replacement Procedures Operation Verification SET UPLF-72/74 Section G-1 Electrical Diagrams SectionLF-72/74 Electrical DiagramsTimer KIT Board Normal Speed Micro Internal panel Motor Connecter Summary High Torque Setting engages Schematic Common Analog Control PC Board G4559 Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Common Analog Control G4560-2E0