Lincoln Electric LF-72/74 service manual BB-5, K2426-1 and K2426-2 models, K2426-3 model

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BB-5

OPERATION

BB-5

 

 

 

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1. WIRE FEED SPEED KNOB

The large, calibrated wire feed speed knob makes for easy and accurate adjustment of the wire feed speed. The knob rotates 3/4 turn. Turn the knob clockwise to increase the wire feed speed, and counter clockwise to reduce the wire feed speed.

K2426-1 and K2426-2 models:

These wire feeders are factory configured for normal speed operation.

The normal wire feed speed range is 100 to 800 in/min (2.5 - 20.3 m/min).

K2426-3 model:

The wire feed speed range on the extra torque model is 50 to 400 in/min (1.3 – 10.2 m/min)

To set the burnback time, adjust the knob to approxi- mately 0.03 seconds and then decrease or increase the time as desired.

Postflow Timer

The postflow timer range is OFF to 10 seconds. Postflow is the time from when the power source out- put turns OFF until the postflow timer expires. Use postflow to protect the weld while the weld cools.

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2. REMOTE VOLTAGE CONTROL KIT

The optional remote voltage control kit adjusts the arc voltage from the minimum to the maximum voltage of the welding power source. Rotate the knob counter- clockwise to reduce the arc voltage and rotate the knob clockwise to raise the arc voltage.

3. BURNBACK AND POSTFLOW TIMER KIT

The optional Burnback and Postflow Timer Kit gives control over the shielding gas at the end of the weld and prepares the end of the wire for the next arc start. Additional shielding gas protection is often required when welding aluminum, stainless steel or exotic alloys.

When stitch welding, set the postflow time to maxi- mum for best results.

Burnback Timer

The burnback timer range is OFF to 0.25 seconds. The burnback timer controls the additional amount of time the power source output remains ON after the wire drive has stopped feeding wire. Burnback adjust- ment prevents the wire from sticking to the weld at the end of a weld and helps to condition the wire for the next weld.

4. THERMAL LED, MOTOR OVERLOAD

The thermal light illuminates when the wire drive motor draws too much current. If the thermal light illu- minates, the wire drive will automatically shutdown for up to 30 seconds to allow the motor to cool. To start welding again, release the gun trigger, inspect the gun cable, liner (and conduit). Clean and make repairs as necessary. Start welding again when the problem has been safely resolved.

For best results, keep the gun cable and conduit as straight as possible. Perform regular maintenance and cleaning on the gun liner, conduit and gun. Always use quality electrode, such as L-50 or L-56 from Lincoln Electric.

5. COLD FEED/GAS PURGE SWITCH

Cold Feed and Gas Purge are combined into a single spring centered toggle switch.

To activate Cold Feeding, hold the switch in the UP position. The wire drive will feed electrode but neither the power source nor the gas solenoid will be energized. Adjust the speed of cold feeding by rotat- ing the WFS knob. Cold feeding, or "cold inching" the electrode is useful for thread- ing the electrode through the gun.

Hold the toggle switch in the DOWN posi-

tion to activate Gas Purge and let the shielding gas flow. The gas solenoid valve will energize but neither the power source output nor the drive motor will be turned on. The Gas Purge switch is useful for setting the proper flow rate of shielding gas. Flow meters should always be adjusted while the shielding gas is flowing.

LF-72/74

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Contents LF-72/74 Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéMaster Table of Contents for ALL Sections Table of Contents Installation SectionSection A-1 Amp Rating Duty Cycle InstallationSafety Precaution LocationMounting Swivel Mount Bench MountBoom Mount SuspendedWeld Cable Sizes Weld Cable Connection Coaxial Weld CablesINSTALLATIONA-7 Analog Control CableControl Cable Connections Miller Power Source Lincoln Wire Feeder Analog Miller Control Cable Adapter K2335-1Pin Function Welding GUN/WIRE Feeder Trigger Connector Wire Drive SystemsRemote Sense Lead Specifications High Frequency ProtectionMagnum GUN and Cable Assemblies Welding GUNS, Torches and ACCES- SoriesProcedure for Changing Drive and Idle Roll Sets Wire Drive ConfigurationRolls.FIGURE A.4 Pressure ARM Adjustment Gun Receiver For use With BushingSet the pressure arm as follows See Figure A.6 Wire Reel Loading Figure A.9 Weld Wire RoutingShielding GAS Connection To install Lincoln conduit See Figure A.10b Installing ElectrodeConduit Kits For Codes 11209, 11210, 11211 and aboveFigure A.12b Aluminum Wire PreparationsBase Model Bench Model Standard Duty Bench Model Heavy Duty INSTALLATIONA-18Cable Typical System ConfigurationsLF-72/74 Section B-1 Operation SectionGAS Input Work Connection OperationCommon Welding Abbreviations Product DescriptionRecommended Processes Figure B.1 Case Front Controls Description Front Panel Controls and ConnectionsCold FEED/GAS Purge Switch Burnback and Postflow Timer KITStep Trigger Interlock Switch Remote Voltage Control KITTrigger Connector 5-PIN Amphenol Wire Feed Speed KnobGUN Receiver Bushing K1500-2 Trigger InterlockSection C-1 Accessories SectionOptional Kits AccessoriesLF-72s Accessories Key LF-72/74 Section D-1 Maintenance SectionMaintenance MaintenanceCalibration Specification Routine MaintenanceFigure D.1 Figure D.3 Major Component Location Section AA Section AA-1WFS Range Wire Sizes AA-2Model Figure AA.1 AA-3AA-4 AA-5 Coaxial Weld Cable AA-6INSTALLATIONAA-7 AA-7K1797-xx AA-8 AA-9 Drive Roll Kits Steel or Cored WiresFigure AA.3 AA-10Changing the Gun Receiver Bushing AA-11Lation or changing drive rolls and/or GuidesAA-12 Assembly of Drive Rolls and Wire GuidesSet the pressure arm as follows See Figure AA.8 AA-13AA-14 Loading 16 to 44 lb .3 20kg Spools See figure AA.8 AA-15Figure AA.11 AA-16Figure AA.12a AA-17Figure AA.12b AA-18AA-19 Common Equipment SET-UPS AA-20INSTALLATIONAA-20AA-21 Figure AA.15 High Volume ProductionAA-22 Figure AA.16 Portable WeldingSection BB Section BB-1 Fcaw Innershield or Outershield BB-2BB-3 Required EquipmentFigure BB.1 Case Front Controls Description BB-4BB-5 K2426-1 and K2426-2 modelsK2426-3 model BB-6 SwitchSection CC-1 CC-2 CC-3 CC-4 CC-5 CC-6 Section DD Section DD-1Nal wiring To verify the wire feed speedWhen inching with gun trigger, electrode WFS knob setting Could remain energized Several secondsDD-3 MAINTENANCEDD-3DD-4 Figure DD.3 Major Component LocationSection E-1 Theory of Operation SectionReturn to Section Theory of OperationControl Board LF-72/74 Section F-1 Troubleshooting & Repair SectionHOW to USE Troubleshooting Guide Troubleshooting & RepairPC Board Troubleshooting Procedures Function Problems Function Problems Troubleshooting & Repair Test Description Drive Motor and Tach Feedback TestTest Procedure GAS Solenoid Test Troubleshooting and RepairFigure F.3 Leads 552, 552B Test ProcedureDiode Bridge Test 552B + 552A Wire Speed Potentiometer Test 14F-14 Wire Speed Potentiometer TestPC Board Removal and Replacement Removal Procedure Replacement Procedure Control PC Board Removal and Replacement ProcedureTroubleshooting and Repair Procedure Wire Drive Motor and Gear BOX Removal and ReplacementProcedure Replacement Procedures Operation Verification SET UPLF-72/74 Section G-1 Electrical Diagrams SectionLF-72/74 Electrical DiagramsTimer KIT Board Normal Speed Micro Internal panel Motor Connecter Summary High Torque Setting engages Schematic Common Analog Control PC Board G4559 Sheet Electrical Diagrams Electrical Diagrams PC Board Assembly Common Analog Control G4560-2E0