Lincoln Electric K1780-1 manual Safety, For Engine, Electric Magnetic Fields, Feed 10 / R

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SAFETY

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CALIFO

RNIA

PROPOSITION 65 WARNINGS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diesel engine exhaust and some of its constituents

 

 

The engine exhaust from this product contains

 

 

 

 

 

 

are known to the State of California to cause can-

 

 

chemicals known to the State of California to cause

 

 

cer, birth defects, and other reproductive harm.

 

 

cancer, birth defects, or other reproductive harm.

 

 

 

 

 

 

 

 

 

 

The Above For Diesel Engines

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Above For Gasoline Engines

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.

 

 

 

 

 

 

KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

 

 

 

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you

 

 

purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box

 

 

351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available

 

 

from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

 

 

 

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE

 

 

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.h. To avoid scalding, do not remove the

 

 

 

 

 

 

 

 

 

 

FOR ENGINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

radiator pressure cap when the engine is

 

 

 

 

 

 

 

 

 

 

powered equipment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hot.

 

 

 

 

1.a. Turn the engine off before troubleshooting and maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

work unless the maintenance work requires it to be running.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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1.b. Operate engines in open, well-ventilated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

areas or vent the engine exhaust fumes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

outdoors.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC AND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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MAGNETIC FIELDS

 

 

 

 

 

 

 

 

 

 

1.c. Do not add the fuel near an open flame

 

 

 

 

 

 

 

 

 

 

 

 

 

may be dangerous

 

 

 

 

 

 

 

 

 

 

welding arc or when the engine is running.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stop the engine and allow it to cool before

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.a. Electric current flowing through any conductor causes

 

 

 

 

 

 

 

 

 

 

refueling to prevent spilled fuel from vaporiz-

 

 

 

 

 

 

 

 

 

 

 

 

 

ing on contact with hot engine parts and

 

 

 

 

 

 

 

localized Electric and Magnetic Fields (EMF). Welding

 

 

 

 

 

 

 

 

 

 

igniting. Do not spill fuel when filling tank. If

 

 

 

 

 

 

 

current creates EMF fields around welding cables and

 

 

 

 

 

 

 

 

 

 

fuel is spilled, wipe it up and do not start

 

 

 

 

 

 

 

welding machines

 

 

 

 

 

 

 

 

 

 

engine until fumes have been eliminated.

 

 

 

2.b. EMF fields may interfere with some pacemakers, and

 

 

 

 

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1.d. Keep all equipment safety guards, covers and devices in

 

 

 

 

 

 

 

welders having a pacemaker should consult their physician

 

 

 

 

 

 

 

 

 

position and in good repair.Keep hands, hair, clothing and

 

 

 

 

 

 

 

before welding.

 

 

 

 

 

 

 

 

 

tools away from V-belts, gears, fans and all other moving

 

 

 

2.c. Exposure to EMF fields in welding may have other health

 

 

 

 

 

 

 

 

 

parts when starting, operating or repairing equipment.

 

 

 

 

 

 

 

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effects which are now not known.

 

 

 

 

1.e. In some cases it may be necessary to remove safety

 

 

 

2.d. All welders should use the following procedures in order to

 

 

 

 

 

 

 

 

 

guards to perform required maintenance. Remove

 

 

 

 

 

 

 

 

 

 

 

 

guards only when necessary and replace them when the

 

 

 

 

 

 

 

minimize exposure to EMF fields from the welding circuit:

 

 

 

 

 

 

 

 

 

maintenance requiring their removal is complete.

 

 

 

 

 

 

 

2.d.1. Route the electrode and work cables together - Secure

 

 

 

 

 

 

 

 

 

Always use the greatest care when working near moving

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

parts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

them with tape when possible.

 

 

 

 

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2.d.2. Never coil the electrode lead around your body.

 

 

 

 

 

 

 

 

 

 

1.f. Do not put your hands near the engine fan.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not attempt to override the governor or

 

 

 

 

 

 

 

2.d.3. Do not place your body between the electrode and

 

 

 

 

 

 

 

 

 

 

idler by pushing on the throttle control rods

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

while the engine is running.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

work cables. If the electrode cable is on your right

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

side, the work cable should also be on your right side.

 

 

 

 

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2.d.4. Connect the work cable to the workpiece as close as

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

possible to the area being welded.

 

 

 

 

1.g. To prevent accidentally starting gasoline engines while

 

 

 

 

 

 

 

2.d.5. Do not work next to welding power source.

 

 

 

 

 

 

 

 

 

turning the engine or welding generator during maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

work, disconnect the spark plug wires, distributor cap or

 

 

 

Mar ʻ95

 

 

 

 

 

 

 

 

 

magneto wire as appropriate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

 

FEED 10 / R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents IM689-A Electric Magnetic Fields SafetyFor Engine Califo Rnia Proposition 65 WarningsARC Rays can burn Electric Shock can Kill Fumes and GasesFor Electrically IiiTransformateur ET À Précautions DE SûretéLES Machines À Souder À RedresseurPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationSection C Installation Section aDiagrams Section EInstallation Technical Specifications Power Feed 10 Robotic-K1780-1Electrode and Work Cable CON SAF ETY PrecautionsElectrode Routing NectionsNegative Electrode Polarity Control CableShielding GAS Connection Control Cable ConnectionsAvailable Cable Assemblies SpeedSelecting the Proper Gear Ratio At the disconnect switch Ging the Wire Drive RatioTurn off power to the power source Power Wave 455/RWire Guides Wire Feed Drive Roll KitsProcedure to Install Drive Rolls General GUN Connection GuidelinesGUN Receiver Bushings Conduit Adapters Remote Sense Lead SpecificationsInstallation of Field Installed Non-Lincoln GunsFeed Ing Electrode and Brake Adjustment Drive Roll Pressure SettingRecommended Processes OperationGeneral Description Process LimitationsIonal Equipment AccessoriesOperational Features and Controls Platform CommonalitiesRoutine Maintenance MaintenanceAvoiding Wire Feeding Problems Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuidePossible Cause SymptomsProblems RecommendedYour local Lincoln Authorized Possible Cause Recommended Symptoms Course of ActionField Service Facility Troubleshooting Diagrams Power Feed 10 / R Dimension Print Power Feed 10 / R Power Feed 10 / R Ground Aspiración para gases