Lincoln Electric K1780-1 manual Installation Section a, Section C, Section E, Diagrams

Page 7

 

 

.......................................................................................................TABLE OF CONTENTS

Page

vi

 

 

Installation

Section A

 

 

 

Technical Specifications

A-1

 

 

 

Safety Precautions

A-2

 

 

 

Mounting the Wire Drive Unit

A-2

 

 

 

Electrode Routing

A-2

 

 

 

Electrode and Work Cable Connections

A-2

 

 

 

Negative Electrode Polarity

A-3

 

 

 

Shielding Gas Connection

A-3

 

 

 

Control Cable

A-3

 

 

 

Control Cable Connections

A-3

 

 

 

Control Cable Specifications

A-4

 

 

 

Wire Drive Gear Ratio (High or Low Speed)

A-4

 

 

 

Selecting the Proper Gear Ratio

A-4

 

 

 

Changing the Wire Drive Ratio

A-5

 

 

 

Wire Feed Drive Roll Kits

A-6

 

 

 

Procedure to Install Drive Rolls and Wire Guides

A-6

 

 

 

Drive Roll Kit Installation (KP1505-[ ]),(KP1507-[ ])

A-6

 

 

 

General Gun Connection Guidelines

A-6

 

 

 

Gun Receiver Bushings and Adapters

A-7

 

 

 

Conduit Adapters

A-7

 

 

 

Remote Sense Lead Specifications

A-7

 

 

 

Installation of Field Installed Options

A-7

 

 

 

Feeding Electrode and Brake Adjustment

A-8

 

 

 

Drive Roll Pressure Setting

A-8

 

 

 

.........................................................................................................Operation

 

 

 

Safety Precautions

B-1

 

 

 

Duty Cycle

B-1

 

 

 

General Description

B-1

 

 

 

Recommended Processes

B-1

 

 

 

Process Limitations

B-1

 

 

 

Recommended Equipment / Interface

B-1

 

 

 

Accessories

Section C

 

 

 

Optional Equipment

C-1

 

 

 

Drive Roll and Guide Tube Kits

C-1

 

 

 

....................................................................................................Maintenance

 

 

 

Safety Precautions

D-1

 

 

 

Routine Maintenance

D-1

 

 

 

Drive Rolls and Guide Tubes

D-1

 

 

 

Avoiding Wire Feeding Problems

D-1

 

 

 

Periodic Maintenance

D-1

 

 

 

Procedure for Removing Feedplate from Wire Feeder

D-1

 

 

 

Troubleshooting

Section E

 

 

 

Safety Precautions

E-1

 

 

 

Troubleshooting Guide

E-2 thru E-4

 

 

 

..........................................................................................................Diagrams

 

 

 

Wiring Diagram

F-1

 

 

 

Dimension Print

F-2

 

 

 

...................................................................................................Parts Lists

 

Image 7
Contents IM689-A Califo Rnia Proposition 65 Warnings SafetyFor Engine Electric Magnetic FieldsFumes and Gases ARC Rays can burn Electric Shock can Kill Iii For ElectricallyRedresseur Précautions DE SûretéLES Machines À Souder À Transformateur ET ÀOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelySection E Installation Section aDiagrams Section CTechnical Specifications Power Feed 10 Robotic-K1780-1 InstallationNections SAF ETY PrecautionsElectrode Routing Electrode and Work Cable CONControl Cable Connections Control CableShielding GAS Connection Negative Electrode PolaritySelecting the Proper Gear Ratio SpeedAvailable Cable Assemblies Power Wave 455/R Ging the Wire Drive RatioTurn off power to the power source At the disconnect switchGeneral GUN Connection Guidelines Wire Feed Drive Roll KitsProcedure to Install Drive Rolls Wire GuidesNon-Lincoln Guns Remote Sense Lead SpecificationsInstallation of Field Installed GUN Receiver Bushings Conduit AdaptersDrive Roll Pressure Setting Feed Ing Electrode and Brake AdjustmentProcess Limitations OperationGeneral Description Recommended ProcessesPlatform Commonalities AccessoriesOperational Features and Controls Ional EquipmentPeriodic Maintenance MaintenanceAvoiding Wire Feeding Problems Routine MaintenanceHOW to USE Troubleshooting Guide TroubleshootingRecommended SymptomsProblems Possible CauseField Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Diagrams Power Feed 10 / R Dimension Print Power Feed 10 / R Power Feed 10 / R Ground Aspiración para gases