Lincoln Electric K1780-1 manual Operation, General Description, Recommended Processes

Page 16

 

B-1

 

 

OPERATION

B-1

 

SAFETY INSTRUCTIONS

 

 

 

 

GENERAL DESCRIPTION

 

 

 

 

 

 

The Power Feed 10 Robotic is a high performance,

 

ing instructions before operating the machine.

 

 

Read and understand this entire section of operat-

 

digitally controlled, modular wire feeder. Properly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

equipped, it can support the GMAW, GMAW-P and

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FCAW processes. The Power Feed wire feeders are

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

 

 

 

 

 

 

 

 

 

designed to be a part of a modular, multi-process

 

 

 

 

 

 

 

 

• Unless using cold feed feature,

 

welding system. The Power Feed 10 Robotic is a 4

 

 

 

 

 

 

 

 

when feeding with gun trigger, the

 

driven roll feeder that operates on 40VDC input

 

 

 

 

 

 

 

 

electrode and drive mechanism are

 

power.

 

 

 

 

 

 

 

 

 

could remain energized several sec-

 

The Power Feed Robotic wire feeders are designed to

 

 

 

 

 

 

 

 

always electrically energized and

 

be used with Robotic PowerWaves. Close integration

 

 

 

 

 

 

 

 

onds after the welding ceases.

 

of the feeder, power source and customerʼs equip-

 

• Do not touch electrically live parts or electrodes

 

ment creates the foundation for a system with superior

 

 

 

with your skin or wet clothing.

 

 

 

 

welding performance.

 

 

• Insulate yourself from the work and ground.

 

The Power Feed 10 Robotic is intended for automatic

 

• Always wear dry insulating gloves.

 

 

 

 

applications. It specifically designed to mount to a

 

 

 

 

 

 

 

 

FUMES AND GASES can be

 

 

robot arm or to use in hard automation applications.

 

 

 

 

 

 

 

 

 

 

Operation for the Power Feed 10 Robotic is with a

 

 

 

 

 

 

 

 

dangerous.

 

 

 

 

Power Feed compatible robotic power source.

 

 

 

 

 

 

 

 

 

• Keep your head out of fumes.

 

RECOMMENDED PROCESSES

 

 

 

 

 

 

 

 

 

remove fumes from breathing zone.

 

The Power Feed Wire Feeders can be set up in a

 

 

 

 

 

 

 

 

• Use ventilation or

exhaust to

 

number of configurations. They are designed to be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

used for GMAW, GMAW-P and FCAW for a variety of

 

 

 

 

 

 

 

 

WELDING SPARKS can cause

 

 

 

 

 

 

 

 

 

 

materials, including mild steel, stainless steel, and

 

 

 

 

 

 

 

 

fire or explosion.

 

 

 

 

cored wires.

 

 

 

 

 

 

 

 

 

• Keep flammable material away.

 

PROCESS LIMITATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

held combustibles.

 

 

 

 

The feeders are capable of handling only some sub-

 

 

 

 

 

 

 

 

 

 

 

 

merged arc applications.

 

 

 

 

 

 

 

 

 

• Do not weld on containers that have

 

 

 

 

 

 

 

 

 

 

 

ARC RAYS can burn.

 

 

 

 

RECOMMENDED EQUIPMENT/INTERFACE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Power Feed Robotic Feeders must be used with

 

 

 

 

 

 

 

 

• Wear eye, ear, and body protection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PowerWave 455/R, PowerWave 655/R or other

 

 

 

 

 

 

 

 

Observe additional Safety Guidelines

 

Robotic PowerWave source. These are the only

 

detailed in the beginning of this manual.

 

power source to supply the correct operating voltage

 

DUTY CYCLE

 

 

 

 

(40 volts DC) and communication method (Arc-Link

 

 

 

 

 

 

 

 

 

 

 

 

 

digital communications) required by the Power Feed

 

 

 

 

 

 

 

 

 

 

 

 

 

10 Robotic.

 

The Power Feed wire feeders are capable of welding at a 100% duty cycle (continuous welding). The power source will be the limiting factor in determining system duty cycle capability.

POWER FEED 10 / R

Image 16
Contents IM689-A Safety For EngineElectric Magnetic Fields Califo Rnia Proposition 65 WarningsARC Rays can burn Electric Shock can Kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté LES Machines À Souder ÀTransformateur ET À RedresseurPlease Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationInstallation Section a DiagramsSection C Section EInstallation Technical Specifications Power Feed 10 Robotic-K1780-1SAF ETY Precautions Electrode RoutingElectrode and Work Cable CON NectionsControl Cable Shielding GAS ConnectionNegative Electrode Polarity Control Cable ConnectionsSelecting the Proper Gear Ratio SpeedAvailable Cable Assemblies Ging the Wire Drive Ratio Turn off power to the power sourceAt the disconnect switch Power Wave 455/RWire Feed Drive Roll Kits Procedure to Install Drive RollsWire Guides General GUN Connection GuidelinesRemote Sense Lead Specifications Installation of Field InstalledGUN Receiver Bushings Conduit Adapters Non-Lincoln GunsFeed Ing Electrode and Brake Adjustment Drive Roll Pressure SettingOperation General DescriptionRecommended Processes Process LimitationsAccessories Operational Features and ControlsIonal Equipment Platform CommonalitiesMaintenance Avoiding Wire Feeding ProblemsRoutine Maintenance Periodic MaintenanceTroubleshooting HOW to USE Troubleshooting GuideSymptoms ProblemsPossible Cause RecommendedField Service Facility Possible Cause Recommended Symptoms Course of ActionYour local Lincoln Authorized Troubleshooting Diagrams Power Feed 10 / R Dimension Print Power Feed 10 / R Power Feed 10 / R Ground Aspiración para gases